• Transactions of Materials Processing
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• 제28권6호
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• pp.328-335
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• 2019

Demand for ultra-thin materials is increasing due to their light-weight and versatile properties. In this work, the formability of the ultra-thin stainless steel sheets of various thicknesses in the incremental sheet forming (ISF) process is investigated. The effects of the thickness on formability were evaluated with forming experiments of the truncated cone shape with 10° intervals. As the thickness of the material decreased, the maximum forming angle decreased and wrinkles also occurred quickly. The maximum forming angles in the truncated cone shape without the wrinkles for the thickness of 0.05 mm, 0.08 mm, and 0.1mm were 30°, 40°, and 50°, respectively. Wrinkles occurred in a twisted shape along the moving direction of the tool. As the material thickness increased, the size of the wrinkles increased.

• Journal of the Korean Society of Manufacturing Process Engineers
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• 제14권6호
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• pp.41-48
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• 2015

Stainless steel mesh has been used as a filter in various fields, including domestic, medical, etc. However, the surface before machining may have an adverse effect the product quality and performance because it is not smooth. Especially, adsorbed impurities in the surface result in difficulty in cleaning. Therefore, in this paper, we propose an improved surface quality through electrochemical polishing (ECP). Two electrodes, composed of STS304 (anode) and copper (cathode) underwent machining with two conditions according to polishing time and current density. As the polishing time and current density increase, the surface of curvature decreases, and roughness and material removal rate (MRR) improves. The machined surface roughness and image were obtained through the atomic force microscope (AFM) and stereoscopic microscope. The study also analyzed hydrophilic effect through contact angles. This obtains corrosion resistance, smoothness, hydrophilic property, etc.

• Transactions of Materials Processing
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• 제29권1호
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• pp.20-26
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• 2020

In the design of the metal forming processes, various types of ductile fracture criteria are used to predict crack initiation and to fabricate metallic products without any defects. However, the quantitative measurement method for determination of crack initiation is insufficient. It is very difficult to detect crack initiation in ductile metals with excellent deformability because no significant load drop is observed due to crack generation. In this study, the applicability of acoustic emission sensors, which are commonly used in facility diagnostics, to measure crack initiation during the metal forming process was analyzed. Cylindrical notch specimens were designed using the finite element method to induce a premature crack on the surface of pre heat-treated steel (ESW90) material. In addition, specimens with various notch angles and heights were prepared and compression tests were carried out. During the compression tests, acoustic emission signal on the dies and images of the surface of the notch specimen were recorded using an optical camera in real time. The experimental results revealed that the acoustic emission sensor can be used to detect crack initiation in ductile metals due to severe plastic deformation.

• Structural Engineering and Mechanics
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• 제32권4호
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• pp.531-547
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• 2009

This paper presents the experimental results on the strength behavior and failure modes of box beam-to-circular column connections in steel piers. Previous research introduced parameters such as joint central angles, extension of horizontal stiffeners, and use of equivalent web depth, which ignored strength behavior and failure modes of box beam-to-circular column connections. The use of equivalent web depth $d_2$ is not reasonable when central angle ${\alpha}$ is closer to $90^{\circ}$; therefore, a monotonic loading test has been performed for eight connection specimens. From the test, it is identified that the connection with the circular column is stronger than the connection with the box-sectioned substitution column. Also, the strength of the beam-to-column connections with horizontal stiffeners is higher than the one of the no column stiffeners. The concrete-filled effect of box beam-to-circular column connection is also investigated, and the experimental yield strength of the connection is compared with the theoretical one. Also, more a reasonable equivalent web depth is suggested. The failure modes of connection are clearly defined.

• Steel and Composite Structures
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• 제32권3호
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• pp.325-336
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• 2019

Concrete placement and temporary formwork of bridge deck overhangs result in unbalanced eccentric loads that cause exterior girders to rotate during construction. These construction loads affect the global and local stability of the girders and produce permanent girder rotation after construction. In addition to construction loads, the skew angle of the bridge also contributes to girder rotation. To prevent rotation (in both skewed and non-skewed bridges), a number of techniques have been suggested to temporarily brace the girders using transverse tie bars connecting the top flanges and embedded in the deck, temporary horizontal and diagonal steel pipes placed between the webs of the exterior and first interior girders, and permanent cross frames. This study includes a rigorous three-dimensional finite element analysis to evaluate the effectiveness of several bracing systems for non-skewed and several skewed bridges. In this paper, skew angles of $0^{\circ}$, $20^{\circ}$, $30^{\circ}$, and $45^{\circ}$ were considered for single- and three-span bridges. The results showed that permanent cross frames worked well for all bridges, whereas temporary measures have limited application depending on the skew angle of the bridge.

• Structural Engineering and Mechanics
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• 제68권5호
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• pp.591-601
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• 2018

Non-moment beam-to-column connections, which are usually referred to as simple or shear connections, are typically designed to carry only gravity loads in the form of vertical shears. Although in the analysis of structures these connections are usually assumed to be pinned, they may provide a small amount of rotational stiffness due to the typical connection details. This paper investigates the effects of this small rotational restraint of simple beam-to-column connections on the behavior and seismic response of steel braced non-moment resisting frames. Two types of commonly used simple connections with bolted angles, i.e., the Double Web angle Connection (DWC) and Unstiffened Seat angle Connection (USC) are considered for this purpose. In addition to the pinned condition - as a simplified representation of these connections - more accurate semi-rigid models are established and then applied to some frame models subjected to nonlinear pushover and nonlinear time history analyses. Although the use of bracing elements generally reduces the sensitivity of the global structural response to the behavior of connections, the obtained results indicate considerable effects on the local responses. Namely, our results show that consideration of the real behavior of connections is essential in designing the column elements where the pin-connection assumption significantly underestimates design of outer columns of upper stories.

• Journal of Korean Tunnelling and Underground Space Association
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• 제6권4호
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• pp.279-290
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• 2004

The differential quadrature method (DQM) for a system of coupled differential equations governing the elastic stability of thin-walled curved members is presented, and is applied to computation of the eigenvalues of out-of-plane buckling of curved beams subjected to uniformly distributed radial loads including a warping contribution. Critical loads with warping, which were found to be significant, are calculated for a single-span wide-flange beam with various end conditions, opening angles, and stiffness parameters. The results are compared with the exact methods available. New results are given for the case of both ends clamped and clamped-simply supported ends without comparison since no data are available The differential quadrature method gives good accuracy and stability compared with previous theoretical results.

• Journal of Korean Society of Steel Construction
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• 제27권1호
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• pp.63-75
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• 2015

In this study, Composite beam flexural capacity was investigated experimentally using angle as a shear connector. The main experimental parameters are the size and the spacing of the angle and the overall behavior of before and after composite. Also, the composite beam bending performance when it used with hollow PC slab and the general RC slab was compared. When determining that it synthetically, the flexural capacity of the composite beam with angle shear connector estimated 25% to 55% more strength than the nominal strength. Effects of strength parameters of composite beam by angles shear connector are size and spacing of the angle. As expected, the larger and the narrower spacing of the angles, the more strength the composite beam have. In addition, the performance of the composite beam with a hollow slab was well demonstrated by the test.

• Transactions of the Korean Society of Mechanical Engineers A
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• 제38권1호
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• pp.31-36
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• 2014

This paper shows the feasibility of using carbon-fiber-reinforced polymer (CFRP) composite materials for manufacturing automotive coil springs. For achieving weight reduction by replacing steel with composite materials, it is essential to optimize the material parameters and design variables of the coil spring. First, the shear modulus of a CFRP beam model, which has $45^{\circ}$ ply angles for maximum torsional stiffness, was calculated and compared with the test results. The diameter of the composite spring was predicted to be 17.5 mm for ensuring a spring rate equal to that when using steel material. Finally, a finite element model of the composite coil spring with $45^{\circ}$ ply angles and 17.5 mm wire diameter was constructed and analyzed for obtaining the static spring rate, which was then compared with experimental results.

• Steel and Composite Structures
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• 제46권6호
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• pp.773-791
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• 2023

Connections with damage concentrated to pre-selected components can enhance seismic resilience for moment resisting frames. These pre-selected components always yield early to dissipate energy, and their energy dissipation mechanisms vary from one to another, depending on their position in the connection, geometry configuration details, and mechanical characteristics. This paper presents behaviour insights on two types of beam-to-beam connections that the angles were designed as energy dissipation components, through the results of experimental study and finite element analysis. Firstly, an experimental programme was reviewed, and key responses concerning the working mechanism of the connections were presented, including strain distribution at the critical section, section force responses of essential components, and initial stiffness of test specimens. Subsequently, finite element models of three specimens were established to further interpret their behaviour and response that were not observable in the tests. The moment and shear force transfer paths of the composite connections were clarified through the test results and finite element analysis. It was observed that the bending moment is mainly resisted by axial forces from the components, and the dominant axial force is from the bottom angles; the shear force at the critical section is primarily taken by the slab and the components near the top flange. Lastly, based on the insights on the load transfer path of the composite connections, preliminary design recommendations are proposed. In particular, a resistance requirement, quantified by a moment capacity ratio, was placed on the connections. Design models and equations were also developed for predicting the yield moment resistance and the shear resistance of the connections. A flexible beam model was proposed to quantify the shear resistance of essential components.