• Title/Summary/Keyword: steel and iron

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Sintered $Fe_3Al$ Intermetallic - A New Filter Element for Hot Gas Filtration

  • Xing, Y.;Kuang, X.;Wang, F.;Kuang, C.;Fang, Y.
    • Proceedings of the Korean Powder Metallurgy Institute Conference
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    • 2006.09a
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    • pp.597-598
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    • 2006
  • Gas filtration at high temperature from industrial processes offers various advantages such as increasing process efficiency, improving heat recovery and materials resource recovery, etc. At the same time, it is an advanced environment protection technology. This paper describes a newly developed metallic filter element. The manufacturing process of sintered $Fe_3Al$ metallic powder and the mechanical and filtration characteristics of this filter element were investigated. In this work, the phase constituent changes of the $Fe_3Al$ powder during sintering were studied. The newly developed filter elements were found to have excellent corrosion resistance, good thermal resistance, high strength and high filtration efficiency.

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A Study on Fracture Behavior and Impact Stability of Sintered Rare-earth Permanent Magnets

  • Li, Wei;Li, Anhua;Wang, Huijie;Dong, Shengzhi;Guo, Yongquan
    • Proceedings of the Korean Powder Metallurgy Institute Conference
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    • 2006.09b
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    • pp.790-791
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    • 2006
  • The fracture behavior and mechanical characteristics of sintered rare-earth magnets were investigated. It shows that the fracture behavior and bending strength of the magnets obviously exhibit anisotropy. Sm-Co magnets tend to cleavage fracture in the close-packed (0001) plane or in the ($10\bar{1}1$) plane. The fracture mechanism of $Nd_2Fe_{14}B$ magnet mainly appears to be intergranular fracture. The anisotropy of fracture behavior and mechanical strength of sintered rare-earth magnets is caused mainly by the strong crystal-structure anisotropy and the grain alignment texture. The effects of Nd content, and Pr, Dy substitution on the impact stability of $Nd_2Fe_{14}B$ magnets were also reported.

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Thermal Fatigue and Wear Properties of High Speed Steel Roll for Hot Strip Mill (열간압연용 고속도공구강롤의 열피로 및 마모특성)

  • 류재화;박종일
    • Transactions of Materials Processing
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    • v.6 no.2
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    • pp.95-101
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    • 1997
  • The thermal fatigue and wear properties of high speed steel roll which was recently developed were investigated by observing microstructure, by measuring mechanical and physical properties, by conducting thermal fatigue testing, and by measuring the amount of wear in actual mill. High speed steel roll had better thermal fatigue testing, and by measuring the amount of wear in actual mill. High speed steel roll had better thermal fatigue life than high chromium iron roll, which was due to lower carbide content, higher strength, and higher thermal conductivity. The amount of wear of high speed steel roll was nearly the same as that of high chromium iron roll in the first finishing stand, which was due to the oxide formation on the roll surface. However, in the third finishing stand, the wear resistance of high speed steel roll was 2~3 times as good as that of high chromium iron roll because the former had higher hardness at high temperature.

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Effects of Iron-Reducing Bacteria on Carbon Steel Corrosion Induced by Thermophilic Sulfate-Reducing Consortia

  • Valencia-Cantero, Eduardo;Pena-Cabriales, Juan Jose
    • Journal of Microbiology and Biotechnology
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    • v.24 no.2
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    • pp.280-286
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    • 2014
  • Four thermophilic bacterial species, including the iron-reducing bacterium Geobacillus sp. G2 and the sulfate-reducing bacterium Desulfotomaculum sp. SRB-M, were employed to integrate a bacterial consortium. A second consortium was integrated with the same bacteria, except for Geobacillus sp. G2. Carbon steel coupons were subjected to batch cultures of both consortia. The corrosion induced by the complete consortium was 10 times higher than that induced by the second consortium, and the ferrous ion concentration was consistently higher in iron-reducing consortia. Scanning electronic microscopy analysis of the carbon steel surface showed mineral films colonized by bacteria. The complete consortium caused profuse fracturing of the mineral film, whereas the non-iron-reducing consortium did not generate fractures. These data show that the iron-reducing activity of Geobacillus sp. G2 promotes fracturing of mineral films, thereby increasing steel corrosion.

A Study on the Model for Iron and Steel Technology Assessment Considering Cost Minimization and Environmental Effects : An Application of MARKAL Model (비용최소화와 환경영향을 고려한 철강기술 평가에 관한 연구 : MARKAL 모형의 응용)

  • 김종욱;홍종철;이장우;신희성;손재익;최기련
    • Journal of Energy Engineering
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    • v.6 no.2
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    • pp.188-197
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    • 1997
  • MARKAL model was applied for assessment of iron and steel technology for the year of 2032 considering cost and environmental effects based on 1992. Technology, energy and material flows were analyzed in iron and steel sector. Reference iron and steel system was designed according to this analysis. Six scenarios were developed considering cost and environmental limitations such as CO$_2$emission control and SOx reduction cost. Competitiveness of technologies in iron and steel sector was assessed under different environmental limitations with cost minimization. Through this study, it was confirmed that MARKAL model can be applied to technology assessment in the field of iron and steel industry.

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Effect of Microstructure on the Corrosion Resistance of Nd-Fe-B Permanent Magnets

  • Li, Jiajie;Li, Wei;Li, Anhua;Zhao, Rui;Lai, Bin;Zhu, Minggang
    • Journal of Magnetics
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    • v.16 no.3
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    • pp.304-307
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    • 2011
  • High performance Nd-Fe-B magnets can be manufactured by both sintering and hot deformation. The corrosion behaviors of the magnets prepared by the two processes were compared. Effect of microstructure on the corrosion resistance of Nd-Fe-B magnets was also investigated. A neutral salt spray test (NSS) was performed for the different-processed magnets. The weight losses of the samples after the corrosion test were measured. The corrosion microstructures were observed using a scanning electron microscope. It shows that the corrosion resistance of hot deformed magnets is much better than that of the sintered ones because the grain size and the distribution of Nd-rich phases of the hot deformed magnets are much finer and more uniform than those of the sintered ones. The different microstructure between the sintered and the hot deformed magnets causes the different corrosion behavior.

Effect of Die-upset Process on Magnetic Properties and Deformation Behavior of Nanostructured Nd-Fe-B Magnets

  • Zhao, R.;Zhang, W.C.;Li, J.J.;Wang, H.J.;Zhu, M.G.;Li, W.
    • Journal of Magnetics
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    • v.16 no.3
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    • pp.294-299
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    • 2011
  • Nd-Fe-B high performance magnets were prepared by die-upset forging. The effects of the deformation parameters on magnetic properties and flow stress were studied. Deformation temperatures in the range of $600{\sim}900^{\circ}C$ enable to achieve an effective anisotropy and temperature $800^{\circ}C$ proves to be suitable for deformation of Nd-Fe-B magnets. The amount of c-axis alignment along the press direction seems to depend on the amount of deformation and a saturation behavior is shown at deformation ratio of 75%. Magnetic properties are also related to strain rate, and maximum energy product is attained at an optimum strain rate of ${\varphi}=1{\times}10^{-2}s^{-1}$. By analyzing the relationship of stress and strain at different deformation temperature during die-upset forging process, deformation behavior of Nd-Fe-B magnets was studied and parameters for describing plastic deformation were obtained. Nd-rich boundary liquid phase, which is additionally decreasing the flow stress during deformation, is supposed to play the role of diffusion path and enhance the diffusion rate.

THE MAGNETIC SEPARATION OF Nd-Fe-B POWDERS

  • Cui, Li-Ya;Zheng, Da-Li;Zhu, Jing-Han;Zhao, Wei-Hong;Ding, Shu-Lin
    • Journal of the Korean Magnetics Society
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    • v.5 no.5
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    • pp.672-678
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    • 1995
  • The magnetic separation of Nd-Fe-B powders prepared by melt-spun and HDDR processes was investigated. The experiments show that the ununiform melt-spun powders can be separated into various standards by means of magnetic separation method. The magnetic powders with higher properties were obtained by the use of suitable separating field. For example, the properties of ununiform melt-spun powders are Br=7.95 kG, iHc=9.93 kOe and (BH)max=10.2 MGOe before separating. Through separating in different magnetic fields, the powders obtained with a separating field of 780 Oe has the optimum properties of Br=7.7 kG, iHc=11.0 kOe and (BH)max=15.3 MGOe. The magnetic properties of the HDDR magnetic powder are hardly separated by the magnetic separation method.

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Effect of Silica and Iron on the Fouling Tendency of Reverse Osmosis Membrane for Treating Wastewater from an Integrated Iron and Steel Mill (역삼투막을 이용한 제철폐수 처리 시 실리카 및 철 이온이 막 폐색에 미치는 영향)

  • Oh, Hee-Wan;Lee, Chae-Young
    • KSCE Journal of Civil and Environmental Engineering Research
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    • v.38 no.4
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    • pp.547-553
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    • 2018
  • An integrated iron and steel mill uses a large amount of water and produces wastewater which contains various contaminants such as iron, manganese, etc. Especially, in some regions of Southeast Asia, the concentration of silica in iron and steel mill wastewater is higher than in other countries. Silica is known to be one of the main causes for fouling in the membrane processes for water reuse. In cases of high concentrations of silica in iron and steel mill wastewater, the ferrous silicate tends to be formed. This could lead to higher fouling tendency depositing on the membrane surface. Therefore we conducted a pilot test to investigate the effect of silica and iron on the fouling tendency of reverse osmosis (RO) membrane for treating two types of wastewater from an integrated iron and steel mill. In this case of treated wastewater from iron and steel mill, RO pilot plant was operated with the fluxes 15.9LMH and 18.8LMH for 112 days to investigate the fouling characteristics. The results found that the fluctuation of flux was much wider than the average flux and the minimum permeability was low at 78%. In the case of treated runoff from an integrated iron and steel mill, the average concentration of iron was lower than in wastewater. RO pilot test was conducted with the flux 18.8LMH for 46 days. The results found that runoff had a lower fouling tendency and pre-treatment using microfiltration (MF) could minimize the fouling problem of RO.