• 제목/요약/키워드: standard mold

검색결과 157건 처리시간 0.027초

자동차핸들 제품의 CAE해석을 활용한 가스 사출성형에 관한연구 (Research on Gas Injection Mold using CAE Analysis of Steering wheel Parts)

  • 강세호;우창기;김옥래
    • 한국산학기술학회논문지
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    • 제16권11호
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    • pp.7729-7735
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    • 2015
  • 플라스틱 사출성형제품은 금형을 제작하여 대량생산에 적합한 시스템으로서 두께가 두꺼운 자동차 핸들제품은 가스사출성형을 수행하는 것이 바람직하다. 가스사출성형은 용융된 원재료를 금형내로 충전시킨 후 질소가스를 주입하는 기술이다. 가스사출성형은 재료비절감, 품질향상 등 많은 장점을 가지고 있다. Moldflow소프트웨어를 활용하여 사출성형 공정을 해석하여 제품의 휨 변형을 최소하기 위한 게이트의 위치를 결정하였으며, 기존의 일반적인 PP재료로 가스사출 성형을 했을 경우 변형이 크게 발생되므로 미네랄이18% 함유된 PP 재료로 변경하여 사출제품의 휨 변형을 최소로 하는 것과 게이트의 위치를 변경하여 핑거링현상이 발생하는 트러블을 제거하는 것을 목적으로 하였다, 또한 가스 사출성형을 수행하였을 경우 원재료가 유입되고 난후 게이트를 기준으로 가스가 유입된 형상을 파악하기 위해 비교분석해 보았다. 본 연구를 통해 제품형상에 따른 두께의 변화와 가스사출성형을 수행하더라도 플라스틱의 재료에 따라 제품의 휨이 발생 될 수 있다는 것과 게이트의 위치가 제품의 트러블에 영향을 미친다는 것을 알 수 있었다.

휨방지를 위한 CAE와 역보정을 이용한 Door Module PNL설계에 관한 연구 (A Study on the Design of Door Module PNL Using CAE and Inverse Compensation for Warpage)

  • 김두태;한성렬
    • Design & Manufacturing
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    • 제12권2호
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    • pp.27-33
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    • 2018
  • Korea's automobile industry, which has grown rapidly to become the world's fifth-largest automobile producer, To cope with environmental pollution and energy problems in order to prevail competitive edge in global market We are investing a lot of research personnel and costs. Among them, for realizing alternative light weight It is a part of the automobile module system that has achieved the technological development before the breakthrough in the injection molding process in the press process. Door module PNL was the subject of research. The door module PNL is expected to cause warpage before the mold production due to the thin and flat product characteristics and fiber orientation characteristic of the material. In this paper, CAE analysis and reverse correction tool Design. CAE analysis to obtain the results of weld line position, bending position and deformation value Through the correction tool, think3, the original product was modified before the mold production to improve the completeness of the parts. In fiber orientation, the position and size of the cooling channel in the mold, the position and size of the gate, Temperature, pressure, time, and work environment. Compared with the result of CAE analysis, the product that was reverse-corrected by Think3 was manufactured, and injection molding was performed. Injection molding products were tested 24 hours later. 3.5 mm to 7.0 mm, and under the fixed condition, the deviation was from 1.1 mm to 1.5 mm. Unlike the CAE analysis, the deviation of the actual injection pressure and the cooling temperature, the fiber orientation of the material, In order to solve this problem, it is necessary to compare the injection conditions with the database, I knew I had to catch the standard.

PLIB에 기반한 전자상거래용 금형부품 데이터 사전의 구축 (A Data Dictionary for Procurement of Die and Mold Parts Based on PLIB Standard)

  • 조준면;문두환;김흥기;한순흥;류병우
    • 한국전자거래학회지
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    • 제8권3호
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    • pp.37-52
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    • 2003
  • PLIB으로 알려진 ISO 13584 부품 라이브러리 국제 표준은 상품의 분류와 각 상품 분류별 특성을 묘사하는 기준으로서 전자 상거래 분야로 그 응용영 역을 넓혀 나가고 있다. PLIB 표준은 여러 권으로 구성된 표준인데, 그 중 파트 42는 전자 카탈로그 또는 부품 라이브러리의 데이터 사전 (Data Dictionary)를 작성하는데 정보모델 (Information Model)과 설계원칙 (Design Principles)을 제공한다. PLIB 파트42의 정보모델을 기반으로 작성된 데이터 사전을 이용하여 전자 카탈로그 시스템을 구축하면, 향후 산업별, 부품대상별로 구축될 다양한 전자 카탈로그 시스템간의 통합 (Integration)과 상호운용 (Interoperation)을 쉽게 달성할 수 있다. 본 연구는 우선, 전자 카탈로그 또는 부품 라이브러리에서 데이터 사전의 역할과 요구 사항을 정리하고, PLIB 파트 42의 내용을 분석한다. 그리고 분석 결과를 바탕으로 금형부품 데이터 사전을 작성하고 이를 이용하여 기업간 전자 상거래 (B2B e-Commerce)용 전자 카탈로그 시스템을 구축한 결과를 정리한다.

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용접과 밀링을 이용한 쾌속조형법의 응용과 열변형 해석 (Application of Rapid prototyping for welding and milling, and Heat deformation for FEM)

  • 류연화;최우천;송용억;박세형;조정권;신승환
    • 한국정밀공학회:학술대회논문집
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    • 한국정밀공학회 2000년도 추계학술대회 논문집
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    • pp.339-343
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    • 2000
  • Rapid prototyping for welding and milling is a hybrid approach that makes use of welding as additive and conventional milling as subtractive technique. For two years this concept has been used to verify manufacturing mold and mechanical parts successfully. In latest new fabrication methods. For example, manufacturing mold for two sort of materials and shell fabrication, have been applied to the concept in KIST. This methods will be an alternative proposal in rapid prototyping. Metal deposition for welding causes the part to deform. It is a handicap in our proceeding. To overcome this problem, in this paper, we represent an optimal welding path for FEM analysis. Eight paths are tried to this and the value of deformation is average and standard deviation in four points'. Then we can compare with eight cases and select the optimal path.

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사출금형의 지식베이스에 의한 자동공정설계시스템 (Automated Process Planning System based on Knowledge Base for Injection Mold)

  • 조규갑;임주택;이가상;김필성;김병현
    • 한국정밀공학회지
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    • 제8권4호
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    • pp.55-63
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    • 1991
  • This paper deals with development of a Computer Aided Process Planning System based on knowledge base in addition to database for injection mold as a part of Computer Integrated Manufacturing System for injection mold manufacture. The prposed system consists of four modules such as manufacturing feature code generation module machine tool selection and sequencing module, operation and cutting tool selection mudule and standard time estimation module. The system is programmed by using Turbo Pascal on the IBM-PC/AT. The performance of the system is evaluated by using real problems and the test results indicate that the proposed system is a practical and efficient system.

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Chemical Control of Gray Mold in Scutellaria baicalensis Georg

  • Kwon, Byung-Sun;Shin, Dong-Young
    • Plant Resources
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    • 제8권2호
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    • pp.130-134
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    • 2005
  • This study was conducted to evaluate the control effect of fungicides on control of Gray mold, growth characteristics, and root yield in the cultivation of Scutellaria baicalensis after barley cropping. All fungicides treated had no effect on the growth and flowering rate of Scutellaria baicalensis. All seed disinfectants had no effect on the growth and flowering date of Scutellaria baicalensis Georg. The major seed disinfectants were Benomyl Wp, $20\%$, Captan Wp, $50\%$, Hymexazol Ec, $30\%$, Carboxin D, $37.5\%$. Dry root yield were increased largely with Benomyl Wp, $20\%$, seed disinfectant than the other seed disinfectants had no injury with standard dosage. On the other hand, all seed disinfectants had slight injury in the double dosage level for the Scutellaria baicalensis Georg.

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ORR(Order Review and Release)을 이용한 중${\cdot}$소 사출금형업체 일정계획시스템 개발 (A scheduling management system (SMS) using order review and release (ORR) for small & medium sized mold & die makers)

  • 길국호;김봉혁;김동원
    • 한국경영과학회:학술대회논문집
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    • 대한산업공학회/한국경영과학회 2004년도 춘계공동학술대회 논문집
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    • pp.620-623
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    • 2004
  • Conventionally injection molds & dies are manufactured through an order-oriented manner. This brings unexpected orders into the shop floor such as hot order, re-work, and new types of mold & dies. Thus, there needs appropriate resource assignment plans considering the available times of machines and workers. Further, a scheduling system is required that can create work schedules periodically or by customers' requests. Yet, in small & medium sized mold & die makers, production schedules usually depend on the shop floor workers' experience and their manual preparation. Hence, developed in this study is a scheduling management system (SMS) based on order release and review (ORR) in small and medium sized mold & die companies. The proposed SMS considers delivery dates as well as flexible work schedules, so as to meet frequent changes of customers' order. The system can provide effective resource assigning and work scheduling plans, securing standard data associated with shop floors. Furthermore, the system pursues economical schedules for companies' needs, equipped with an available to promise (ATP) function that can effectively accommodate the changes of production plans.

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Detection of Mold by Enzyme-Linked Immunosorbent Assay

  • Kwak, Bo-Yeon;Kim, Soon-Young;Shon, Dong-Hwa
    • Journal of Microbiology and Biotechnology
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    • 제9권6호
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    • pp.764-772
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    • 1999
  • To develop an enzyme-linked immunosorbent assay (ELISA) for detecting mold, we produced anti-mold polyclonal antibodies by immunizing extracellular polysaccharide (EPS) of Aspergillus flavus or Penicillium citrinum in rabbits subcutaneously. Using the purified antibody (Ab) and Ab-HRP conjugate, a sandwich ELISA for EPS was established. The standard curve of the ELISA showed the detection limit for P citrinum EPS to be $0.003{\;}\mu\textrm{g}/ml$. The cross-reactivities of the anti-P citrinum EPS Ab toward components of P citrinum such as EPS, liquid, and solid culture mycelium were 100, 10.5, and 0.58%, respectively, and those toward components of A. flavus such as EPS, liquid and solid culture mycelium, and spore were 300, 0.67, 0.29, and 0%, respectively. When the reactivities toward culture broths of 59 mold strains were tested by the sandwich ELISA, most of the Aspergillus (16 of 18) and Penicillium (14 of 16) strains along with one of the two Cladosporium strains gave positive signals in the culture broths even when diluted 1,000 fold, while the rest of species such as Fusarium, Absidia, Alternaria, and Candida gave negative signals. When the water extracts of 30 corn samples were analyzed by the sandwich ELISA, the EPS in the com could be detected in the concentration range of $0.1-1.6{\;}\mu\textrm{g}/g$.

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PDMS 몰드를 이용한 초고온 MEMS용 SiCN 미세구조물 제작과 그 특성 (Fabrication of SiCN microstructures for super-high temperature MEMS using PDMS mold and its characteristics)

  • 정귀상;우형순
    • 센서학회지
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    • 제15권1호
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    • pp.53-57
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    • 2006
  • This paper describes a novel processing technique for fabrication of polymer-derived SiCN (silicone carbonitride) microstructures for super-temperature MEMS applications. PDMS (polydimethylsiloxane) mold is fabricated on SU-8 photoresist using standard UV photolithographic process. Liquid precursor is injected into the PDMS mold. Finally, solid polymer structure is cross-linked using HIP (hot isostatic pressure) at $400^{\circ}C$, 205 bar. Optimum pyrolysis and annealing conditions are determined to form a ceramic microstructure capable of withstanding over $1400^{\circ}C$. The fabricated SiCN ceramic microstructure has excellent characteristics, such as shear strength (15.2 N), insulation resistance ($2.163{\times}10^{14}{\Omega}$) and BDV (min. 1.2 kV) under optimum process condition. These fabricated SiCN ceramic microstructures have greater electric and physical characteristics than bulk Si wafer. The fabricated SiCN microstructures would be applied for supertemperature MEMS applications such as heat exchanger and combustion chamber.

신경망을 이용한 한국형 표준 신발금형설계 (The Shoe Mold Design for Korea Standard Using Artificial Neural Network)

  • 최정일;이정민;백상현;김병민;김동환
    • 소성∙가공
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    • 제24권3호
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    • pp.167-175
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    • 2015
  • In the current study, the design methodology has been developed to produce shoe mold for a suitable walking shoes of the general Korean using ANN (Artificial Neural Network). To design the suitable and comfortable shoes for the Korean, the shapes of foots were measured for 513 people. In this research, the foot length, breadth and ankle were considered as design parameters. In order to find the optimal foot shape for the average value of design parameters, the average value of design parameters and the other measurements were used as input and output to the ANN. After training, the various foot measurements were predicted by ANN. Base on the ANN results, the walking shoes were manufactured by considering these measurements and designing a shoe mold. From the results, the proposed method could give a more systematic and feasible means for manufacturing walking shoes with greater usefulness and better generality.