• Title/Summary/Keyword: spray-nozzle

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An Investigation on the Spray Characteristics of DME with Variation of Nozzle Holes Diameter using the Common Rail Fuel Injection System (인젝터 노즐 홀 직경의 변화에 따른 DME 커먼레일 연료 분사 시스템의 분무 특성에 관한 연구 II)

  • Lee, Sejun;Lim, Ocktaeck
    • Transactions of the Korean Society of Automotive Engineers
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    • v.21 no.4
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    • pp.1-7
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    • 2013
  • DME spray characteristics were investigated about varied ambient pressure and fuel injection pressure using the DME common rail fuel injection system when the nozzle holes diameter is varied. The common rail fuel injection system with DME cooling system was used since DME has properties of compressibility and vaporization in atmospheric temperature. The fuel injection quantity and spray characteristics were measured. The spray analysis parameters were spray shape, penetration length, and spray angle at six nozzle holes. Three types of injector were used, the nozzle holes diameter were 0.166 mm (Injector 1), 0.250 mm (Injector 2), and 0.250 mm with enlargement of orifice hole from 0.6 mm to 1.0 mm (Injector 3). The fuel injection pressure was varied by 5MPa from 35 to 70MPa when the ambient pressure was varied 0, 2.5, and 5MPa. When using Injector 3 in comparison to the others, the DME injection quantity was increased 1.69 ~ 2.02 times. Through this, it had the similar low heat value with diesel which was injected Injector 1. Among three types of injector, Injector 3 had the fastest development velocity of penetration length. In case of spray angle, Injector 2 had the largest spray angle. Through these results, only the way enlargement the nozzle holes diameter is not the solution of DME low heat value problem.

Experimental Study on the Flow Characteristics of High Pressurized Jets Depending upon Aspect Ratio (노즐 형상비에 따른 고압 분사류의 유동특성에 관한 실험적 연구)

  • Namkung J.H.;Lee S.J.;Kim K.C.;Lee S.G.;Rho B.J.
    • Proceedings of the KSME Conference
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    • 2002.08a
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    • pp.233-236
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    • 2002
  • The high-pressurized spray nozzle is used f3r special washing and cutting with strong impact force. The performance of this nozzle, which focused on spray penetration and radial dispersion, was mainly investigated to maximize the momentum and minimize the flow loss. Hence, our experimental research was conducted by changing the aspect ratio ranging from 0 to 3 with nozzle outlet of 1.1. The spray trajectory far high-pressurized water was experimentally investigated using PDPA diagnostics, which was available at spray downstream region. As the spray at upstream near the nozzle exit did not show the improved disintegration. The results showed empirical correlation with regard to non-dimensional axial velocity distribution, spray penetration, and radial spreading rate with photographic visualization.

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The Effect of Viscosity on the Spray Characteristics of Pressure Swirl Atomizer (스월분무특성에 미치는 점성의 영향)

  • Yoon, S.J.;Cho, D.J.
    • Journal of ILASS-Korea
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    • v.4 no.4
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    • pp.24-29
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    • 1999
  • In the pressure swirl atomizer, the liquid is injected through tangential passages into a swirl chamber, from which it emerges with both tangential and axial velocity components to form a thin conical sheet at the nozzle exit. This sheet rapidly attenuates, finally disintegrating into ligaments and then drops. The purpose of this study is to measure the spray characteristics according to variation of viscosity of the spray produced by the pressure swirl atomizer. The nozzle tested here were especially designed for this investigation. The discharge coefficient is determined by measuring the volume flow rate with a flow meter and the cone angle of the liquid sheets issuing from the nozzle is obtained from series of photographs of the sheet for various liquid viscosity and injection pressure. And mean drop size is measured by image processing method. It is found that the geometrical characteristics of the nozzle and the variation of viscosity were the influential parameters to determine the spray characteristics such as the cone angle, discharge coefficients and SMD.

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An Experimental Study of the Spray Characteristics for an Oxidizer-rich Preburner Injector (산화제 과잉 예연소기 인젝터의 분무 특성에 관한 연구)

  • So, Y.S.;Yang, J.H.;Han, Y.M.;Choi, S.M.
    • Journal of ILASS-Korea
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    • v.12 no.1
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    • pp.58-64
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    • 2007
  • The spray characteristics of the oxidizer-rich preburner are investigated. This system is generally operated at an oxidizerfuel mixture ratio of 50. The spray quality and mixing performance are very important for safe combustion. To know the spray characteristics of the oxidizer-rich preburner, we have designed various swirl injectors and measured droplet velocity and size by the PDPA system. The flow discharge coefficient of the fuel orifice is $0.12{\sim}0.21$, oxidizer orifice discharge coefficient is $0.16{\sim}0.28$. From the spray visualization, fuel nozzle spray angle is $15^{\circ}{\sim}25^{\circ}$, oxidizer nozzle spray angle is $65^{\circ}{\sim}85^{\circ}$ and combined spray angle is reduced $2^{\circ}{\sim}5^{\circ}$ compared to the oxidizer nozzle only case. From the PDPA measurement, droplet SMD is $175\;{\mu}m$ at 50 mm and $190\;{\mu}m$ at 100 mm of variant 1 combined case. The number concentration measurement revealed the reason of the droplet diameter increasement with distance. That is due to drop coalescence results from collision of drops which is occurred in dense sprays at a long distance from nozzle orifice exit.

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Effect of Fuel Nozzle Configuration on the Reduction of NOx Emission in Medium-speed Marine Diesel Engine (연료분사 노즐 형상이 선박용 중형 디젤 엔진의 NOx에 미치는 영향 연구)

  • Yoon, Wook-Hyeon;Kim, Byong-Seok;Ryu, Sung-Hyup;Kim, Ki-Doo;Ha, Ji-Soo
    • Proceedings of the Korean Society of Marine Engineers Conference
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    • 2005.11a
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    • pp.13-14
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    • 2005
  • Multi-dimensional combustion analysis and experiment has been carried out to investigate the effects of the injector nozzle hole diameter and number on the NOx formation and fuel consumption in HYUNDAI HiMSEN engine. The behavior of spray and combustion phenomena in diesel engine was examined by FIRE code. Wave breakup and Zeldovich models were adopted to describe the atomization characteristics and NOx formation. Wallfilm model suggested by Mundo, et al. and auto-ignition model suggested by Theobald and Cheng were adopted to investigate the spray-wall interaction characteristics and ignition delay. The information of spray angle and spray tip penetration length was extracted from fuel spray visualization experiment and the fuel injection rate profile was extracted from fuel injection system experiment as an input and verification data for the combustion analysis. Next, the nine different nozzle configurations were simulated to evaluate the effect of injector hole diameter and number on the NOx formation and fuel consumption.

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SPRAY AND COMBUSTION CHARACTERISTICS OF HYDROCARBON FUEL INJECTED FROM PRESSURE-SWIRL NOZZLES

  • Laryea Gabriel Nii;No Soo-Young
    • Journal of ILASS-Korea
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    • v.9 no.4
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    • pp.31-37
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    • 2004
  • This paper presents spray and combustion characteristics of hydrocarbon fuel injected from pressure-swirl nozzles. Three commercial nozzles with orifice diameters of 0.256, 0.308 and 0.333mm and injection pressures ranging from 0.7 to 1.3 MPa were selected f9r the experiments. Spray characteristics such as breakup length. spray angle and drop size (SMD) were analyzed using photo image analyses and Malvern Panicle Size Analyzer. The drop size was measured with and without a blower at the same measuring locations. The flame length and width were measured using photo image analyses. The temperature distribution along the axial distance and the gas emission such as CO, $CO_2\;and\;NO_x$ were studied. The breakup length decreased with an increase in injection pressure for each nozzle but increased with an increase in nozzle orifice diameter. The spray angle increased and SMD decreased with an increase in injection pressure. The flame with an increased linearly with an increase in injection pressure and in nozzle orifice diameter. The flame temperature increased with an increase in injection pressure but decreased along the axial distance. The maximum temperatures occurred closer to the burner exit and flame at axial distance of 242mm from the diffuser tip. The experimental results showed that the level of CO decreased while that of $CO_2\;and\;NO_x$ increased with an increase in injection pressure and nozzle orifice diameter.

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Analysis of Spray Characteristics of Tractor-mounted Boom Sprayer for Precise Spraying

  • Kim, Ki-Duck;Lee, Hyeon-Seung;Hwang, Seok-Joon;Lee, Young-Joo;Nam, Ju-Seok;Shin, Beom-Soo
    • Journal of Biosystems Engineering
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    • v.42 no.4
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    • pp.258-264
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    • 2017
  • Purpose: This study determines the spray characteristics and effective spray width of a tractor-mounted commercial boom sprayer through experiments. Methods: Performance tests were conducted to investigate the spray characteristics of the nozzles on a commercial boom sprayer. The flow rate and spray width of a single nozzle were measured at three levels of spray pressure (0.5, 0.7, and 1.0 MPa) and spray height (15, 30, and 45 cm), respectively. The average value of three repetition tests was used as the representative value. A coefficient of variation (CV) was used as an index of spray uniformity, and the width that guarantees CV values of approximately 15% was determined as the effective spray width. The spray characteristics of the overall boom sprayer were derived analytically by superimposing the spray characteristics of a single nozzle. Results: The test results for a single nozzle showed that the spray width tended to increase as the spray height and spray pressure increased. The effective spray width for a single nozzle was the largest at a spray pressure of 1.0 MPa and spray height of 45 cm, which resulted in a coverage of 84 cm of width. The effective spray width for the entire boom sprayer was also the largest at the spray pressure of 1.0 MPa and spray height of 45 cm, with a magnitude of 424.5 cm. The chemical spraying work in an actual field was simulated by applying a spray width of 400 cm. As a result of the operation for three swaths, the CV value was less than 10% for 1,200 cm of the overall spray width, which meant that uniform application was achieved. Conclusions: It was reasonable to set the effective spray width of the boom sprayer used in this study to 400 cm.

A Study of Spray Characteristics for the Shape of Nozzle by Phase Doppler Analyzer (PDPA를 이용한 노즐의 형상에 따른 분무 특성의 연구)

  • Hwang, S. S.;Lee, H. S.;Kim, J.;Lee, B. G.;Kim, J. C.;Chun, U. H.
    • Transactions of the Korean Society of Automotive Engineers
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    • v.6 no.5
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    • pp.199-210
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    • 1998
  • The skill that utilizes atomization of the liquid has been widely used in the field of industry and engineering. Though there are dozens of methods to make atomization, the pressure type injection nozzle is frequently used in washing of parts, pastourization and painting because it has relatively simple system. This study is to reveal the characteristics of atomizing formed by three different types of the pressure type injection nozzle. We measured velocity and diameter of droplet to compare and analyze characteristic of each nozzle. In case of velocity, atomization of hollow-cone nozzle is irregular than others and change of radial direction is especially large. Atomization of flat nozzle is nearly uniform. In case of diameter, atomization of hollow-cone nozzle is increased rapidly, as measurement point become more distant from the center of nozzle. Atomization of flat nozzle has the most fixed magnitude. Accordingly, full-cone nozzle can be used irrespective of the form of subject and hollow-cone nozzle is proper to the occasion to spray large and smooth subject. Also, flat nozzle is proper to the occasion to spray a part of subject and long groove.

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Visualization of the Flow in a Diesel Injection Nozzle In case of the Steady Flow Condition (정상류 조건에서의 디젤 연료 분사 노즐내의 유동가시화)

  • 김장헌;송규근
    • Transactions of the Korean Society of Automotive Engineers
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    • v.7 no.6
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    • pp.49-56
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    • 1999
  • The effects of the internal flow in a D.I. Diesel injection nozzle on the atomization of a spray were analyzed experimentally. Flow visualization studies were made using a transparent acrylic model nozzle as a diesel nozzle . Water instead of disel fuel was used as the injection liquid. The geometry of the model nozzle was scaled up 10 times of the actual nozzle and the injection pressure for the model nozzle was adjusted so as to achieve a Reynolds number at the discharge hole that was the same as the actual nozzle. Experimental results show that when the needle lift was small, the high turbulence in the sac chamber generated by the high velocity seat flow made the spread angle of the spray plume large. Cavitation, which arose from the sac chamber, makes the spread angle of the spray plume large but the discharge coefficient small.

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Experiment Study on the Spray Characteristics according to the Design Factors and SMD Measuring Direction of Y-jet Nozzle (Y-jet 노즐의 설계인자와 SMD 측정방향에 따른 분무특성의 실험 연구)

  • Lee, Sang Ji;Hong, Jung Goo
    • Journal of ILASS-Korea
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    • v.23 no.4
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    • pp.205-211
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    • 2018
  • Y-jet nozzle has various advantages over other twin-fluid nozzles and are used in industrial boilers. However, it costs large energy consumption because of assisted air and its design is complex. The Y-jet nozzle is consisted of a liquid and gas port and a mixing chamber. The diameter of the port and the length of the mixing chamber greatly affect spray and atomization characteristics, therefore, they are the most important factors in nozzle design. In this study, The experimental setup is consisted of a laboratory scale spray system. The characteristics of the Y-jet nozzle according to the design parameters were observed. As a result, it was found that the length of the mixing chamber did not have effect on the flow rate and the choking condition. The droplet size was measured using a Malvern type measuring device. In addition, measurements were conducted in the front and the right directions of the nozzles. Based on the results, the SMD View Ratio is defined. It is the asymmetrical design characteristics of the Y-jet nozzle.