• 제목/요약/키워드: spray forming

검색결과 104건 처리시간 0.022초

공압과 정전기력을 이용한 스프레이 박막 코팅 기술 개발 (Development of Spray Thin Film Coating Method using an Air Pressure and Electrostatic Force)

  • 김정수;김동수
    • 한국정밀공학회지
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    • 제30권6호
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    • pp.567-572
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    • 2013
  • In many electro-devices, the vacuum process is used as the manufacturing process. However, the vacuum process has a problem, it is difficult to apply to a continuous process such as a R2R(roll to roll) printing process. In this paper, we propose an ESD (electro static deposition) printing process has been used to apply an organic solar cell of thin film forming. ESD is a method of liquid atomization by electrical forces, an electrostatic atomizer sprays micro-drops from the solution injected into the capillary with electrostatic force generated by electric potential of about several tens kV. The organic solar cell based on a P3HT/PCBM active layer and a PEDOT:PSS electron blocking layer prepared from ESD method shows solar-to-electrical conversion efficiency of 1.42% at AM 1.5G 1sun light illumination, while 1.86% efficiency is observed when the ESD deposition of P3HT/PCBM is performed on a spin-coated PEDOT:PSS layer.

고압환경에서의 기체-액체 분사기 분무 특성 연구 (Spray Characteristics of Gas-centered Swirl Coaxial(GCSC) Injector in High Pressure Condition)

  • 김종규;한영민;배태원;최환석;윤영빈
    • 한국추진공학회:학술대회논문집
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    • 한국추진공학회 2010년도 제35회 추계학술대회논문집
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    • pp.5-8
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    • 2010
  • 본 논문에서 연구하고자 하는 분사기는 다단 연소 사이클 엔진 연소기에 적용하는 분사기이다. 본 분사기에서 연료는 접선홀을 통해 와류 형상으로 분무되며, 예연소기에서 생성된 산화제 과잉 가스는 중앙에서 jet의 형태로 공급된다. 이러한 기체-액체 분사기의 상압/고압환경에서의 분무특성 및 분사기의 리세스에 따른 분무특성의 차이를 알아보았다. 이러한 결과들은 향후 다단 연소 사이클 엔진 개발의 기본 데이터로 활용될 수 있을 것이다.

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초음파 분무를 이용한 세라믹 테이프의 성형 (fabrication of Ceramic Tape By Ultrasonic Spray)

  • 윤정한;박양수;심수만;이해원
    • 한국세라믹학회지
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    • 제36권6호
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    • pp.625-631
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    • 1999
  • Ceramic tapes were fabricated by ultrasonically spraying slurries of monodispersed spherical and alumina powders. Effects of slurry compositions on tape forming were investigated. A relatively fast rate of solvent evaporation caused pores and cracks to be formed. A good chemical affinity between solvent and binder gave rise to binder separation resulting in inhomogeneous distribution of binder. Defect-free silica tapes with uniform distribution of particle packing and the binder were obtained from the solvent having a low chemical affinity and a slow evaporation rate and containing appropriate amounts of the binder and the plasticizer. Tape thickness could be controlled by adjusting solids loadings and slurry feed rates. It was possible to fabricate a tape in 15 $\mu\textrm{m}$ thickness from 7 vol% alumina slurry.

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급냉응고된 과공정 Al-Si합금의 고온변형특성에 관한 연구 (High Temperature Deformation Behavior of Rapid-Solidification Processed Al-18Si Alloy)

  • 김성일
    • 한국소성가공학회:학술대회논문집
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    • 한국소성가공학회 2000년도 춘계학술대회논문집
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    • pp.183-186
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    • 2000
  • The high temperature deformation behavior of spray-formed Al-19wt%Si-1.87wt%Mg-0.085wt.%Fe alloy was studied by torsion testing in the strain rate range of 0.001-1 sec-1 and in the temperature range of 300-500 $^{\circ}C$. The relationship between stress temperature and strain rate is expressed using the Power law. the behavior of dynamic recrystallization is showed in 300-35$0^{\circ}C$, 1-0.1sec-1 and the behavior of dynamic recovery is showed in 450-50$0^{\circ}C$, 0.01-0.001sec-1 The size of Si particles is mall when the temperature is low and the strain rate is high. The strain rate sensitivity(m) and the apparent activation energy(Q) indicate the dependence on strain rate and temperature for flow stress respectively. The hot ductility is high when m is high and Q is low. The maps of strain rate sensitivity and apparent activation energy suggest the optimum processing conditions.

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급냉응고 AI-20Si-5Fe-2Ni 합금의 조직, 경도 및 마모특성에 관한 연구 (A Study on the characteristics of microstructure, hardness and wear of rapidly solidified AI-20Si-5Fe-2Ni materials)

  • 이상용;이정환;이영선;신평우
    • 한국소성가공학회:학술대회논문집
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    • 한국소성가공학회 1996년도 추계학술대회논문집
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    • pp.157-165
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    • 1996
  • Characteristics of microstructure, hardness and wear of two AI-20Si-5Fe-2Ni materials produced by powder metallurgy and spray forming respectively were studied at temperatures up to 560$^{\circ}C$. Above 300$^{\circ}C$, the microstructure of powder processed alloy became inhomogenous, whereas the spray formed alloy showed homogeneous microstructures. Hardness of both alloys was increased between 300$^{\circ}C$~490$^{\circ}C$ in both alloy. It was interpreted that increase in hardness was mainly related to the formation of stable and fine intermetallic phase from metastable one. It was showed that hoogenity of microstructure in the rapidliy soldified affected directly wear property.

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온간 단조에서 윤활 분사 방법에 따른 마찰 상수값의 평가 (Evaluation of Friction Shear Factor By the Lubricating Methods in Warm Forging)

  • 정덕진;김동진;김병민
    • 소성∙가공
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    • 제10권4호
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    • pp.319-328
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    • 2001
  • Quantitative evaluation of the tribological conditions at the tool-workpiece interface in metal forming is usually accomplished by the ring compression test. This paper describes an experimental investigation into friction factor under warm forming conditions according to the lubricants and the lubricating methods using the ring compression test. Four different lubricants, two water based graphite and two oil based graphite lubricants, and three different lubricating methods were applied in the experiments. Calibration curves with the friction shear factor were obtained using FEM analysis and verified by the experimental results. The influence of lubricant and lubricating methods on friction are discussed. In the ring compression test, the lower friction factor got to spray the oil based lubricant on die and billet in warm forging temperature.

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Structural Design and Characterization of a Channel-forming Peptide

  • Krittanai, Chartchai;Panyim, Sakol
    • BMB Reports
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    • 제37권4호
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    • pp.460-465
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    • 2004
  • A 16-residue polypeptide model with the sequence acetyl-YALSLAATLLKEAASL-OH was derived by rational de novo peptide design. The designed sequence consists of amino acid residues with high propensity to adopt an alpha helical conformation, and sequential order was arranged to produce an amphipathic surface. The designed sequence was chemically synthesized using a solid-phase method and the polypeptide was purified by reverse-phase liquid chromatography. Molecular mass analysis by electro-spray ionization mass spectroscopy confirmed the correct designed sequence. Structural characterization by circular dichroism spectroscopy demonstrated that the peptide adopts the expected alpha helical conformation in 50% acetonitrile solution. Liposome binding assay using Small Unilamellar Vesicle (SUV) showed a marked release of entrapped glucose by interaction between the lipid membrane and the tested peptide. The channel-forming activity of the peptide was revealed by a planar lipid bilayer experiment. An analysis of the conducting current at various applied potentials suggested that the peptide forms a cationic ion channel with an intrinsic conductance of 188 pS. These results demonstrate that a simple rational de novo design can be successfully employed to create short peptides with desired structures and functions.

블랜칭 처리 및 부형제 종류에 따른 곰취 착즙액 분무건조 분말의 phytochemical 성분 및 품질특성 (Phytochemical compounds and quality characteristics of spray-dried powders with the blanching condition and selected forming agents from pressed extracts of Ligularia fischeri leaves)

  • 김재원;박인경;윤광섭
    • 한국식품저장유통학회지
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    • 제20권5호
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    • pp.659-667
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    • 2013
  • 본 연구에서는 다양한 생리활성을 가지고 있는 곰취의 이용가치를 향상시키고자 블랜칭 처리 유무와 부형제로 당량이 다른 dextrin(DE=10~20) 및 ${\beta}$-cyclodextrin의 첨가에 따른 곰취 착즙액 분무건조 분말의 품질특성을 비교 분석하였다. 곰취 착즙액의 pH 범위는 6.36~6.38로 유사하였으며 가용성 고형분 함량 및 점도는 BT군에서 높았고 ${\beta}$-cyclodextrin > DE=10 > DE=20의 순으로 높은 점도를 나타내었다. 분무건조 분말의 수율은 BT군에서 높았고, 부형제에 따라서는 ${\beta}$-cyclodextrin > DE=20 > DE=10 순이었다. 수분함량은 유사한 수준을 나타내었고 색도는 BT군에서 밝기가 증가하고 녹색도는 강해지는 것으로 나타났으며, ${\beta}$-cyclodextrin에서 녹색도의 안정화가 높았다. 폴리페놀 및 플라보노이드 함량은 블랜칭 처리 시 증가하는 반면 프로안토시아니딘 함량은 감소하였다. 비타민 C 함량에서는 블랜칭 처리에 의하여 열적 손실은 발생하나 미세 코팅으로 인하여 외부적 요인으로부터 산화되는 정도가 억제되는 것으로 관찰되었다. Chlorophyll 함량은 BT군에서 전반적으로 높은 함량을 나타 내었으며, Ca/Cb의 비율에서는 NT군 및 BT군 모두 ${\beta}$-cyclodextrin에서 높은 값을 나타내었다. 총 carotenoid 함량은 블랜칭 처리구에서 감소하였으나 ${\beta}$-cyclodextrin 첨가구의 경우 carotenoid 함량이 보존되었다. 수분흡수지수는 DE=10에서 낮았으며 블랜칭 처리 시 감소하는 반면 수분용해지수는 블랜칭 처리구에서 증가하는 양상을 보였으며 부형제 종류에 따라서는 DE=20 및 ${\beta}$-cyclodextrin에서 높은 수치를 나타내었다. 입자의 크기 및 분말의 형태를 검경한 결과 BT군에서 균일하고 작은 입자를 나타내었고 DE=20 과 ${\beta}$-cyclodextrin의 경우 보다 균일한 구형을 형성하였다.

ESD 스프레이를 이용한 OPV 제작 기법 (Fabrication Method of OPV using ESD Spray Coating)

  • 김정수;조정대;김동수
    • 한국신재생에너지학회:학술대회논문집
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    • 한국신재생에너지학회 2010년도 춘계학술대회 초록집
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    • pp.84.2-84.2
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    • 2010
  • PEMS (printed electro-mechanical system) is fabricated by means of various printing technologies. Passive and active components in 2D or 3D such as conducting lines, resistors, capacitors, inductors and TFT, which are printed with functional materials, can be classified in this category. And the issue of PEMS is applied to a R2R process in the manufacturing process. In many electro-devices, the vacuum process is used as the manufacturing process. However, the vacuum process has a problem: it is difficult to apply toa continuous process as a R2R printing process. In this paper, we propose an ESD (electro static deposition) printing process has been used to apply an organic solar cell of thin film forming. ESD is a method of liquid atomization by electrical forces, anelectrostatic atomizer sprays micro-drops from the solution injected into the capillary, with electrostatic force generated by electric potential of about tens of kV. ESD method is usable in the thin film coating process of organic materials and continuous process as a R2R manufacturing process. Therefore, we experiment the thin films forming of PEDOT:PSS layer and Active layer which consist of the P3HT:PCBM. The result of experiment, organic solar cell using ESD thin film coated method is occurred efficiency of about 1.4%. Also, the case of only used to ESD method in the active layer coating is occurred efficiency of about 1.86% as the applying a spin coating in the PEDOT:PSS layer. We can expect that ESD method is possible for continuous process to manufacture in the organic solar cell or OLED device.

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