• Title/Summary/Keyword: spinning variables

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Springback Reduction of Multi-step Cylindrical Cup in Spinning Process. (스피닝공정에 있어서 스프링백 억제방안)

  • Park, Joong-Eon;Lee, Woo-Young;Choi, Seogou;Kim, Seung-Soo;Na, Kyoung-Hoan
    • Journal of the Korean Society for Precision Engineering
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    • v.18 no.9
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    • pp.186-191
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    • 2001
  • Spinning process is a chipless metal forming method for axi-symmetric parts, which is more economical, efficient and versatile method for producing parts than the other sheet metal forming process such as stamping or deep drawing. In this study, a fundamental experiment was conducted to improve productivity with process parameters such as tool path, angle of roller holder($\alpha$), feed rate($\gamma$) and corner radius of forming roller(Rr). These factors were selected as variables in the experiment because they were most likely expected to hale an effect on spring back. The empirical results were analyzed to know how much spring back was affected by these factors. And also thickness and diameter distribution of a multistage cup obtained by spinning process were observed and compared with those of a commercial product produced by conventional deep drawing.

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Experimental Study on Spin Coated Thin Cover Layer for High Numerical Aperture Optical Disc

  • Dohoon Chang;Myongdo Ro;Duseop Yoon;Park, Insik;Dongho Shin;Kim, Jinhwan
    • Macromolecular Research
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    • v.9 no.6
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    • pp.313-318
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    • 2001
  • The present study relates to a method of manufacturing 100$\mu\textrm{m}$ thick cover layer for the high density digital versatile disc system (HD-DVD), which uses a high numerical aperture of 0.85 at 405 nm wavelength. Spin coating technique was investigated as means for manufacturing the cover layer within sufficient margins of thickness variation and with good mechanical properties including small radial and tangential tilts. The influence of processing variables such as spinning speed, spinning time, and dispensing position was investigated. The effect of viscosity of UV-curable resin was also investigated.

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Effect of spinning parameters of polyethersulfone based hollow fiber membranes on morphological and mechanical properties

  • Tewfik, Shadia R.;Sorour, Mohamed H.;Shaalan, Hayam F.;Hani, Heba A.
    • Membrane and Water Treatment
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    • v.9 no.1
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    • pp.43-51
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    • 2018
  • Hollow fiber (HF) membranes are gaining wide interest over flat membranes due to their compaction and high area to surface volume ratio. This work addresses the fabrication of HF from polysulfone (PS) and polyethersulfone (PES) using N-methylpyrrolidone (NMP) as solvent in addition to other additives to achieve desired characteristics. The semi-pilot spinning system includes jacketed vessel, four spinneret block, coagulation and washing baths in addition to dryer and winder. Different parameters affecting dry-wet spinning phase inversion process were investigated. Dope compositions of PES, NMP and polyvinyl pyrrolidone (PVP) of varying molecular weights as additive were addressed. Some critical parameters of importance were also investigated. Those include dope flow rate, air gap, coagulation & washing baths and drying temperatures. The measured dope viscosity was in the range from 1.7 to 36.5 Pa.s. Air gap distance was adjusted from 20 to 45 cm and coagulation bath temperature from 20 to $46^{\circ}C$. The HF membranes were characterized by scanning electron microscope (SEM), atomic force microscope (AFM) and mechanical properties. Results indicated prevalence of finger like structure and average surface roughness from about 29 to 78.3 nm. Profile of stress strain characteristics revealed suitability of the fibers for downstream interventions for fabrication of thin film composite membrane. Different empirical correlations were formulated which enable deeper understanding of the interaction of the above mentioned variables. Data of pure water permeability (PWP) confirmed that the fabricated samples fall within the microfiltration (MF)-ultrafiltration (UF) range of membrane separation.

The Development of Biodegradable Fiber Tensile Tenacity and Elongation Prediction Model Considering Data Imbalance and Measurement Error (데이터 불균형과 측정 오차를 고려한 생분해성 섬유 인장 강신도 예측 모델 개발)

  • Se-Chan, Park;Deok-Yeop, Kim;Kang-Bok, Seo;Woo-Jin, Lee
    • KIPS Transactions on Software and Data Engineering
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    • v.11 no.12
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    • pp.489-498
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    • 2022
  • Recently, the textile industry, which is labor-intensive, is attempting to reduce process costs and optimize quality through artificial intelligence. However, the fiber spinning process has a high cost for data collection and lacks a systematic data collection and processing system, so the amount of accumulated data is small. In addition, data imbalance occurs by preferentially collecting only data with changes in specific variables according to the purpose of fiber spinning, and there is an error even between samples collected under the same fiber spinning conditions due to difference in the measurement environment of physical properties. If these data characteristics are not taken into account and used for AI models, problems such as overfitting and performance degradation may occur. Therefore, in this paper, we propose an outlier handling technique and data augmentation technique considering the characteristics of the spinning process data. And, by comparing it with the existing outlier handling technique and data augmentation technique, it is shown that the proposed technique is more suitable for spinning process data. In addition, by comparing the original data and the data processed with the proposed method to various models, it is shown that the performance of the tensile tenacity and elongation prediction model is improved in the models using the proposed methods compared to the models not using the proposed methods.

Thermoelectric Properties of n-type 90%$Bi_{2}Te_{3}+10% Bi_{2}Se_{3}$ Materials Prepared by Rapid Solidification Process and Hot Pressing (급속응고기술에 의한 n-type 90%$Bi_{2}Te_{3}+10% Bi_{2}Se_{3}$ 열간압축제의 열전특성)

  • 김익수
    • Journal of Powder Materials
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    • v.3 no.4
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    • pp.253-259
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    • 1996
  • The efficiency of thermoelectric devices for different applications is known to depend on the thermoelectric effectiveness of the material which tends to grow with the increase of its chemical homogeneity. Thus an important goal for thermal devices is to obtain chemically homogeneous solid solutions. In this work, the new process with rapid solidification (melt spinning method) followed by hot pressing was investigated to produce homogeneous material. Characteristics of the material were examined with HRD, SEM, EPMA-line scan and bending test. Property variations of the materials were investigated as a function of variables, such as dopant ${CdCl}_{2}$ quantity and hot pressing temperature. Quenched ribbons are very brittle and consist of homogeneous $Bi_2Te_3$, ${Bi}_{2}{Se}_{3}$ solid solutions. When the process parameters were optimized, the maximum figure of merit was 2.038$\times$$10^{-3}K^{-4}. The bending strength of the material hot pressed at 50$0^{\circ}C$ was 8.2 kgf/${mm}^2$.

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Study on Splicing Performance of Different Types of Staple Yarns

  • Das, A.;Ishtiaque, S.M.;Nagaraju, V.
    • Fibers and Polymers
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    • v.5 no.3
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    • pp.204-208
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    • 2004
  • The present paper reports the detailed study on the splicing behavior of viscose staple fiber yarns made from ring, rotor, friction and air-jet spinning technologies. The linear density of all the yearns was kept constant at 29.5 tex. The splicing parameters like splicing pressure and duration of the splicing were taken as variables. Three levels of splicing pressure at constant splicing duration and three levels of splicing durations at constant splicing pressure were considered. Splices were introduced at all these levels for the four different technologies. These splices were tested for their tensile properties and the properties of splices were evaluated in terms of retained splice strength (RSS) and splice break ratio (SBR). The splice photographs were taken and splices were analyzed for their structure and for diameter profile along the length of the splice.

Membrane Formation of Polyacrylonitrile and Its Copolymer

  • Ha, Seong-Yong;Park, Ho-Bum;Nam, Sang-Yong;Lee, Young-Moo
    • Proceedings of the Membrane Society of Korea Conference
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    • 1997.04b
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    • pp.34-35
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    • 1997
  • The phase inversion is a significant phenomena in the preparation of membranes and wet spinning. In both these processes, a viscous dope solution is precipitated in a nonsolvent bath and a porous structure is formed under certain conditions. Such structure could have been considered as a diffusion controlled process. The membrane formation of the polymer solution includes both phase separation and gelation. We have studied the influence of variables on the final structure and tried to control the porosity and ultrafiltration(UF) performance of the polyacrylonitrile(PAN) and its copolymer.

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Quantitative and Qualitative Differences according to the Shoe Type for the Grand Jete Landing in Ballet

  • Yi, Kyung-Ok;Park, Hye-Rhee
    • Korean Journal of Applied Biomechanics
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    • v.21 no.1
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    • pp.25-29
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    • 2011
  • The purpose of this study was to analyze quantitative and qualitative differences according to shoe type for the grand jete landing in ballet. The subjects for this study were 9 female ballet majors with an average of 12 years of experience. Subjects jumped, performing a front split, and landed on 1 foot, a movement called the grand jete. Analysis was performed on the students' landing. Independent variables were 3 shoe types: split sole, traditional out sole, and 5-toed forefoot shoes, with bare feet as a control group. Dependent variables were vertical passive ground reaction force and qualitative elements. Passive ground reaction force variables(maximum passive peak value, number of passive peaks, passive force-time integral, and center of pressure) were measured by the Kistler 9281B Force Platform. Qualitative elements were comfort, cushioning, pain, and fit. Statistical analysis included both 1-way ANOVA and Tukey's test for follow-up. Finalized data demonstrated that the 5-toed forefoot shoe allows the forefoot to expand and the toes to individually press down upon landing, increasing foot contact with the surface. Five-toed forefoot shoes minimize passive peaks and pain, while increasing comfort, cushioning, and fit. Most ballet movements are composed of jumping, balancing, landing, and spinning. Wearing 5-toed forefoot shoes allows for a natural range of movement in each toe, to improve both technique and balance. Pain and injuries from ballet can be minimized by wearing the correct shoe type. According to this analysis, it is possible to customized ballet shoes to increase the efficiency of techniques and movements.

The Kinematical Analysis of Parallel Bars Double Piked Landing Motion (평행봉 double piked 내리기 동작의 운동학적 분석)

  • Kwon, Oh-Seok
    • Korean Journal of Applied Biomechanics
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    • v.20 no.3
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    • pp.311-318
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    • 2010
  • This study examined the double piked dismount among the landing techniques of parallel bars based on three-dimensional motion analysis. Four male national gymnasts were the subjects. This study was performed to provide quantitative data highlighting players strengths and weaknesses to enable more stable landing technique. The variables analyzed were the position and velocity of center of gravity(CG) and angles of shoulder joints, hip joints, and trunk. The results are as follows: S1 secured the height of flight with fast vertical rise. After the easy spin in the air, he conducted a stable landing maintaining a proper hip joints angle. S2, S3, and S4, however, began the backward somersault already before leaving the bars, so they moved backward greatly making it more difficult to achieve a higher flight path. As a result, they couldn't control the velocity of their backward movement at landing. For a stable landing, they have to maintain the negative shoulder angle when rising, minimize both antero-posterioror side-to-side movements by doing a strong tap using hip joints, to secure the height of flight before the somersault. Results also show that at the descent, they should conduct rapid spinning by increasing their shoulder and hip joints to the maximum while controlling their velocity.

Frequency response of film casting process

  • Hyun, Jae-Chun;Lee, Joo-Sung;Jung, Hyun-Wook
    • Korea-Australia Rheology Journal
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    • v.15 no.2
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    • pp.91-96
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    • 2003
  • The sensitivity of the product to the ongoing sinusoidal disturbances of the process has been investigated in the film casting of viscoelastic polymer fluids using frequency response analysis. As demonstrated for fiber spinning process (Jung et al., 2002; Devereux and Denn, 1994), this frequency response analysis is useful for examining the process sensitivity and the stability of extensional deformation processes including film casting. The results of the present study reveal that the amplification ratios or gains of the process/product variables such as the cross-sectional area at the take-up to disturbances exhibit resonant peaks along the frequency regime as expected for the systems having hyperbolic characteristics with spilt boundary conditions (Friedly, 1972). The effects on the sensitivity results of two important parameters of film casting, i.e., the fluid viscoelasticity and the aspect ratio of the casting equipment have been scrutinized. It turns out that depending on the extension thinning or thickening nature of the fluid, increasing viscoelasticity results in enlargement or reduction of the sensitivity, respectively. As regards the aspect ratio, it has been found that an optimum value exists making the system least sensitive. The present study also confirms that the frequency response method produces results that corroborate well those by other methods like linear stability Analysis and transient solutions response. (Iyengar and Co, 1996; Silagy et al., 1996; Lee and Hyun, 2001).