• 제목/요약/키워드: small punch test

검색결과 102건 처리시간 0.023초

소형펀치-크리프 시험에 대한 응력해석과 일축 크리프 시험과의 상관성에 관한 연구 (A Study on Stress Analysis of Small Punch-Creep Test and Its Experimental Correlations with Uniaxial-Creep Test)

  • 이송인;백승세;권일현;유효선
    • 대한기계학회논문집A
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    • 제26권12호
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    • pp.2565-2573
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    • 2002
  • A basic research was performed to ensure the usefulness of Small Punch-creep(SP-creep) test for residual life evaluation of heat resistant components effectively. This paper presents analytical results of initial stress and strain distributions in SP specimen caused by constant loading for SP-creep test and its experimental correlations with uniaxial creep(Ten-creep) test on 9Cr1MoVNb steel. It was shown that the initial maximum equivalent stress, ${\sigma}_{eq{\cdot}max}$ from FE analysis was correlated with steady-state equivalent creep strain rate, ${\epsilon}_{qf-ss'}$ rupture time, $t_r$, activation energy, Q and Larson-Miller Parameter, LMP during SP-creep deformation. The simple correlation laws, ${\sigma}_{sp}-{\sigma}_{TEN}$, $P_{sp}-{\sigma}_{TEN}\; and\; Q_{sp}-Q_{TEN}$ adopted to established a quantitative correlation between SP-creep and Ten-creep test data. Especially, the activation energy obtained from SP-creep test is linearly related to that from Ten-creep test at $650^{\circ}C$ as follows : $Q_{SP-P}\;{\risingdotseq}\;1.37 \;Q_{TEN},\; Q_{SP-{\sigma}}{\risingdotseq}1.53\; Q_{TEN}$.

소형펀치-크리프 시험에 의한 9Cr1MoVNb강의 고온 크리프 특성 평가 연구 (A Study on Evaluation of High Temperature Creep Properties of 9Cr1MoVNb Steel by Small Punch-Creep test)

  • 유효선;나성훈;백승세;권일현;안병국;나의균
    • 대한기계학회:학술대회논문집
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    • 대한기계학회 2000년도 추계학술대회논문집A
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    • pp.99-104
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    • 2000
  • This paper describes the high temperature creep characteristics for virgin material of 9Cr1MoVNb steel using small punch creep(SP-Creep) test technique which is developing recently. In addition, the several results of SP-Creep test are compared with that of 2.25Cr- 1Mo steel which is widely used as boiler materials and that of conventional uniaxial creep test. The obtained SP-Creep curves show the creep behaviors of three regimes like that obtained from conventional uniaxial creep test, and SP-Creep properties are definitely depended on applied load and test temperature. The correlation of SP-Creep rate and creep rupture life with applied load has been determined like the correlation between creep rate/rupture life and stress in uniaxial creep test, and also is satisfied with Power law. The creep rupture times of newly 9Cr1MoVNb steel are higher than those of 2.25Cr1Mo steel at the same creep temperature and applied loading condition, and the decrease extent of creep rupture life with loads is very lower compared with 2.25Cr1Mo steel.

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MSP 시험법에 의한 경사기능재료의 파괴인성 및 AE 특성 평가 (Evaluation of Fracture Toughness and AE Characteristics in Functionally Gradient Material by means of MSP Test)

  • 송준희;임재규;정세희
    • 대한기계학회논문집
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    • 제19권3호
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    • pp.631-638
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    • 1995
  • In this study, mechanical characteristics test of Functionally Gradient Materia (FGM) was performed by means of Modified Small Punch (MSP) Test with FGM; NiCrAlY-8YSZ and PSZ-Ni. To determine fracture mechanic factor, it was carried out MSP test that has possibility with small specimen (10*10*0.5 mm$^{t}$ ) and AE test to analyze micro fracture mechanism. As a result, fracture behavior became varied from brittle fracture to ductile as the content of Ni(or NiCrAlY) composition was increased and fracture energy was increased too. AE characteristics demonstrated that AE technique can detect the onset of fracture processes and AE energy was suddenly increased in the vicinity of maximum load. Since Young's modulus, fracture stress and fracture toughness was determined by MSP test, it can be known that the composition of NiCrAly 75%/8YSZ25% has the best mechanical property and furthermore this result is supported with fracture surface observation.

구멍확장시험의 변형특성 및 활용성 연구 (Study on Deformation Characteristics of Hole Expansion Test and Its Applicability)

  • 한수식;이현영
    • 소성∙가공
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    • 제28권3호
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    • pp.154-158
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    • 2019
  • The hole expansion tests using conical punch, flat punch or hemispherical punch are widely used for stretch flangeability verification of HSS. In this study, we investigate the strain distribution on the shear edges of the hole expansion test using grid marking and a projector. A small crack at the edge is distributed, resulting in a large gap between the HER and the crack strain. The strain distribution at the edges is irregular due to anisotropy of sheet metal. While an edge perpendicular to the rolling direction indicate a lower strain level compared to an edge parallel to the rolling direction, edge cracks occur at the edge perpendicular to the rolling direction. To predict the manifestation of edge cracks in FE analysis, the result of the hole expansion test with a crack strain measurement may well be a better tool than FLD. In this case, the level of strain and the direction of the edge relative to the rolling direction should be well considered.

Cryogenic Fracture Toughness Evaluation for Austenitic Stainless Steels by Means of Unloading Compliance Method

  • Yu, Hyo-Sun;Kwon, Il-Hyun
    • Journal of Mechanical Science and Technology
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    • 제15권1호
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    • pp.26-34
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    • 2001
  • Most research to date concerning the cryogenic toughness of austenitic stainless steels has concentrated on the base metal and weld metal in weldments. The most severe problem faced on the conventional austenitic stainless steel is the thermal aging degradation such as sensitization and carbide induced embrittlement. In this paper, we investigate the cryogenic toughness degradation which can be occurred for austenitic stainless in welding. The test materials are austenitic stainless JN1, JJ1 and JK2 steels, which are materials recently developed for use in nuclear fusion apparatus at cryogenic temperature. The small punch(SP) test was conducted to detect similar isothermally aging condition with material degradation occurred in service welding. The single-specimen unloading compliance method was used to determine toughness degradation caused by thermal aging for austenitic stainless steels. In addition, we have investigated size effect on fracture toughness by using 20% side-grooved 0.5TCT specimens.

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고질소계 강의 열처리재 및 용접부의 기계적성질 저하에 관한 연구 (A Study on the Degradation of Mechanical Properties in High Nitrogen Steel Following Heat Treatments and Welding)

  • 권일현;윤재영;정세희
    • Journal of Welding and Joining
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    • 제16권3호
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    • pp.121-128
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    • 1998
  • The degradation of mechanical properties in the high nitrogen steel HN3 developed for nuclear fusion reactor has been evaluated quantitatively using the small punch(SP) test, X-ray diffraction (XRD) analysis has also been conducted to identify carbides or nitrides precipitated on grain boundaries of the heat treated samples. Mechanical properties of the steel HN3 significantly decreased with increasing heat treatment time and temperature or with decreasing testing temperature. Combination of XRD and metallurgical observation, revealed that the material degradation in the thermally aged steel was caused by precipitation of carbides on the grain boundaries. While the weld metal showed the lowest mechanical properties among various microstructures in GTA weldments. By combining SP test and XRD analysis, cryogenic fracture behaviors and aging degradation for high nitrogen steel could be successfully evaluated in nondestructive manner.

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API X70강 배관 모재부의 수소 손상에 관한 연구 (A Study on Hydrogen Damage in Base Metal of API X70)

  • 이호준;유종민;다오반헝;배재현;김우식;윤기봉
    • 한국수소및신에너지학회논문집
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    • 제31권3호
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    • pp.284-292
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    • 2020
  • In this study, hydrogen charging was conducted for API X70 steel by the electro-chemical hydrogen charging method. Right after hydrogen was diffused from the specimen surface to the inside of the X70, the small punch tests and hydrogen concentration analysis was conducted within 5 minutes. Hydrogen was analyzed by melting the whole specimen and detect the gas after melting. Mechanical properties were measured by the small punch (SP) testing. Fracture surface and specimen surface were observed using scanning electron microscope. Three tests were repeated for study sensitivity of the SP test results under a same charging condition. It was observed that the variation of the maximum load, SP displacement at failure, hydrogen concentration as the charging period was not much in the case of X70 as the other steel such as Inconel. It can be argued that X70 base metal may have high hydrogen damage resistance and hydrogen diffusion in the base metal would not cause much embrittlement. Limitations of the SP test with 0.5 mm thickness for hydrogen damage test for X70 were discussed.

Zr-2.5Nb 합금의 크리프 물성 측정을 위한 SP 크리프 시험의 적용성에 대한 연구 (A Study on Applicability of SP Creep Testing for Measurement of Creep Properties of Zr-2.5Nb Alloy)

  • 박태규;마영화;정일석;윤기봉
    • 대한기계학회논문집A
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    • 제27권1호
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    • pp.94-101
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    • 2003
  • The pressure tubes made of cold-worked Zr-2.5Nb alloy are subjected to creep deformation during service period resulting in changes to their geometry such as longitudinal elongation, diameter increase and sagging. To evaluate integrity of them, information on the material creep property of the serviced tubes is essential. As one of the methods with which the creep property is directly measured from the serviced components, small punch(SP) creep testing has been considered as a substitute for the conventional uniaxial creep testing. In this study, applicability of the SP creep testing to Zr-2.5Nb pressure tube alloy was studied particularly by measuring the power law creep constants, A, n. The SP creep test has been successfully applied fur other high temperature materials which have isotropic behavior. Since the Zr-2.5Nb alloy has anisotropic property, applicability of the SP creep testing can be limited. Uniaxial creep tests and small punch creep tests were conducted with Zr-2.5Nb pressure tube alloy along with finite element analyses. Creep constants obtained by each test method are compared. It was argued that the SP creep test result gave results reflecting material properties of both directions. But the equations derived in the previous study for isotropic materials need to be modified. Discussions were made fur future research directions for application of the SP creep testing to Zr-2.5Nb tube alloy.

다른 전해질분위기에서 수소주입시킨 TRIP강의 SP시험 (Small Punch Test of TRIP Steel Charged with Hydrogen under Different Electrolyte Condition)

  • 김광식;유광현;박재우;강계명
    • 한국가스학회지
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    • 제19권1호
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    • pp.64-70
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    • 2015
  • TRIP강의 수소에 의한 취성화정도를 확인하기 위하여 산성과 알칼리성 전해질 분위기 하에서 전류밀도와 주입시간을 달리하여 수소를 강제주입시킨 후 sp시험으로 평가하고자 하였다. SP시험결과 산성 전해질 분위기가 알칼리성 전해질 분위기에 비해 수소 취성화가 더욱 민감하게 반응하는 것으로 조사되었다. 또한 산성 전해질은 주입시간과 전류밀도가 수소취성화에 영향을 미치는 인자로 확인되었으며, 알칼리성 전해질은 주입시간이 전류 밀도보다 수소 취성화를 촉진하는 요소로 조사되었다.

핵 융합로 구조재료의 예민화 열처리에 따른 극저온 파괴거동 및 분극특성 (Cryogenic fracture behaviors and polarization characteristics according to sensitizing heat treatment on structural material of the nuclear fusion reactor)

  • 권일현;정세희
    • 대한기계학회논문집A
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    • 제22권2호
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    • pp.311-320
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    • 1998
  • The cryogenic fracture behaviors of austenitic stainless steel HN2 developed for nuclear fusion reactor were evaluated quantitatively by using the small punch(SP) test. The electrochemical polarization test was applied to study thermal aging degradation of HN2 steel. The X-ray diffraction(XRD) analysis was conducted to detect carbides and nitrides precipitated on the grain boundary of the heat treated HN2 steel. The mechanical properties of the HN2 steel significantly decreased with increasing time and temperature of heat treatment or with decreasing testing temperature. The integrated charge(Q) obtained from electrochemical polarization test showed a good correlation with the SP energy(ESP) obtained by means of SP tests. From the results observed in the x-ray diffraction and anodic polarization curve, it was known that the material the grain boundary. Combining SP test and electrochemical polarization test, it could be useful tools to non-destructively evaluate the cryogenic fracture behaviors and the aging degradation for cryogenic structural material.