• Title/Summary/Keyword: sleeve geometry

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Comuarative Evaluation on Strength of Several Grout-filled Splice Sleeve (각종 그라우트 충전식 철근이음의 내력에 대한 비교평가)

  • Kim Hyong-Kee
    • Journal of the Korea Concrete Institute
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    • v.16 no.5 s.83
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    • pp.635-643
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    • 2004
  • In this study, the tensile strength of 321 full-sized grout-filled splice steeve specimens were compared and analyzed in order to afford the data for a reasonable and economical design of this system. The experimental variables analyzed in this study were embedment length of reinforcing bars, compressive strength of grout, sleeve geometry, loading pattern and final failure mode of specimen. Following main conclusions are obtained : 1) The strength of grout-filled splice sleeve tends to be improved with increasing compressive strength of grout and embedment length of reinforcing bars. Specially this tendency appears apparent in specimens of bond failure rather than rebar failure. 2) The results of this study show that the sleeve geometry have influence on the bond strength of grout-filled splice sleeve. 3) The grout-filled splice sleeve of bond failure don't show the difference of tensile strength according to size of rebar. 4) It is verified that the tensile strength required in ACI and domestic code is retained either when the compressive strength of grout over 70 MPa is used with embedment length of reinforcing bars over 4.5d or when the compressive strength of grout over 80 MPa is used with embedment length of rebars over 3.9d. 5) It is verified that the tensile strength required in AIJ code is retained in case when the embedment length of reinforcing bars is 0.8 times the rebar diameter longer than in ACI code.

Robust Design of Shot Sleeve Wall Thickness for a Horizontal Pressure Die Casting Machine (수평형 고압다이캐스팅용 샷슬리브의 강건설계)

  • Park, Y.K.;Kim, J.G.
    • Journal of Power System Engineering
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    • v.11 no.2
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    • pp.51-57
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    • 2007
  • As a shot sleeve in die casting plays a critical role in delivering molten metal to a die cavity, any disruption to its function in the injection stage results in deterioration of the quality of final castings. To guarantee a smooth operation of a shot sleeve, its structural stability should be maintained. Despite the simple geometry, design of shot sleeve is based on individual engineer's experience and no agreement on the design is present. In this study, we newly propose a systematic methodology to determine a minimum wall thickness of a shot sleeve to prevent yielding or plastic deformation. Analytical calculations incorporating numerical analysis produce a rational design rule for minimum thickness of a shot sleeve subject to metal intensification pressure and geometric die constraint. To validate the proposed design guideline, authors present real data on a collection of actual shot sleeves. Upon checking their conformity to the new design rule, we discovered a strong correlation between the design of wall thickness and premature failures.

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Effects of pile geometry on bearing capacity of open-ended piles driven into sands

  • Kumara, Janaka J.;Kurashina, Takashi;Kikuchi, Yoshiaki
    • Geomechanics and Engineering
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    • v.11 no.3
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    • pp.385-400
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    • 2016
  • Bearing capacity of open-ended piles depends largely on inner frictional resistance, which is influenced by the degree of soil plugging. While a fully-plugged open-ended pile produces a bearing capacity similar to a closed-ended pile, fully coring (or unplugged) pile produces a much smaller bearing capacity. In general, open-ended piles are driven under partially-plugged mode. The formation of soil plug may depend on many factors, including wall thickness at the pile tip (or inner pile diameter), sleeve height of the thickened wall at the pile tip and relative density. In this paper, we studied the effects of wall thickness at the pile base and sleeve height of the thickened wall at the pile tip on bearing capacity using laboratory model tests. The tests were conducted on a medium dense sandy ground. The model piles with different tip thicknesses and sleeve heights of thickened wall at the pile tip were tested. The results were also discussed using the incremental filling ratio and plug length ratio, which are generally used to describe the degree of soil plugging. The results showed that the bearing capacity increases with tip thickness. The bearing capacity of piles of smaller sleeve length (e.g., ${\leq}1D$; D is pile outer diameter) was found to be dependent on the sleeve length, while it is independent on the sleeve length of greater than a 1D length. We also found that the soil plug height is dependent on wall thickness at the pile base. The results on the incremental filling ratio revealed that the thinner walled piles produce higher degree of soil plugging at greater penetration depths. The results also revealed that the soil plug height is dependent on sleeve length of up to 2D length and independent beyond a 2D length. The piles of a smaller sleeve length (e.g., ${\leq}1D$) produce higher degree of soil plugging at shallow penetration depths while the piles of a larger sleeve length (e.g., ${\geq}2D$) produce higher degree of soil plugging at greater penetration depths.

Influence of Process Parameters on the Forming Compatibility in Composite Extrusion Rods (복합압출재료봉의 공정변수가 성형 적합성에 미치는 영향)

  • Jang, D.H.
    • Transactions of Materials Processing
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    • v.18 no.1
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    • pp.80-86
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    • 2009
  • This paper presents the plastic inhomogeneous deformation behavior of bimetal composite rods during the axisymmetric and steady-state extrusion process through a conical die. The rigid-plastic FE model considering frictional contact problem was used to analyze the co-extrusion process with material combinations of Cu/Al. Different cases of initial geometry shape for composite material were simulated under different conditions of co-extrusion process, which includes the interference and frictional conditions. From the simulation results, the sleeve cladding rate at the core/sleeve interface was recorded as a distribution of diameter ratio and interference conditions, which will be useful for the investigations of the bonding process during co-extrusion process. In addition, the results of the co-extrusion, connected with the results of the variations of diameter rate and average contact pressure, demonstrate a good agreement and present the possibility of describing the parameters of the plastic zones in non-uniform deformation of these type of composite materials.

Finite Element Analysis of Swaging Process for Power Steering Hose (자동차용 파워스티어링 호스의 스웨이징 공정 유한요소해석)

  • Roh, Gi-Tae;Jeon, Do-Hyung;Cho, Jin-Rae
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.28 no.6
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    • pp.747-754
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    • 2004
  • The nonlinear finite element analysis for deformation characteristics of a power steering hose during the swaging process is performed in order to investigate the stress and the strain levels of the hose components. Power steering hose consists of components such as rubber hose, nylon, nipple and sleeve. Moreover, the numerical analysis requires the consideration of material, geometry and boundary nonlinearities. To evaluate the rubber hose strength, the measured stresses and strains are compared with tension and compression test data. Contact force is also a principal factor to examine whether rubber hose is break away from sleeve and nipple or not.

Effect of Spool-Sleeve Geometry on Static Pressure Characteristics of Servo Valves (서보밸브 스풀-슬리브 형상공차가 압력 정특성에 미치는 영향 연구)

  • Kim, Sung Dong;Son, Sung Hoe;Ham, Young Bog
    • Journal of Drive and Control
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    • v.13 no.1
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    • pp.34-42
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    • 2016
  • This study studied how the clearance, overlap and mismatch errors of spool-sleeve affect the static pressure characteristics of a servo valve. A computer simulation model was established as a direct acting servo valve and a series of simulations was conducted for various values of clearance, overlap and mismatch errors. Pressure gain decreased as the clearance increased. The overlap also affects the pressure gain and was similar to the effect of clearance. Asymmetry of the pressure plot got worse and worse as the mismatch error increased.

Mechanical Failures and Design of High Pressure Die Casting Tools (고압 다이캐스팅 툴의 파괴 및 설계)

  • 박용국
    • Proceedings of the Korean Society for Technology of Plasticity Conference
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    • 1998.06b
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    • pp.60-66
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    • 1998
  • The horizontal cold chamber pressure die casting produces a variety of net shape, complicate-geometry castings with desired mechanical properties. dimensional tolerance, and surface finish. However, top quality castings can be achieved only when optimal performance of thecold chamber (shot sleeve )and plunger is maintained druing the molten metla injection phase of the process. Unforturately, inreality , shot sleeves deteriorate fast and sometimes fail catastrophically due to incorrect design. These early and unexpected failures of shot sleeves cost die casters money and productiivity. To prevent promature failures of shoe sleeves major faulure mechanisms were investigated. with the aid of analyticla solutions robust design criteria for shot sleeves have been developed. The data directly obtained from failed shot sleeves in the die casting industry for automotive parts, support a strong correlation between design and filures. by applying these design criterial we expected premature faulures of shot sleeves can be avoided in die casting industry.

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Development on integrated Pay Off Reel for Varied Diameter of Coil Inner (코일 내경 통합 적용형 PAY OFF REEL 개발)

  • Park, Jeong-Ho;Park, Hyoun-Jin;Lee, Dae-Hee;Kim, Soon-Kyoung
    • Journal of the Korean Society of Manufacturing Process Engineers
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    • v.9 no.1
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    • pp.61-66
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    • 2010
  • Pay off reel is the device to release in the form of coil. Every time the device becomes a hassle to exchange, each diameter of two forms has been applied to the coil reel. There is the change of reel diameter of the sleeve portion to be the part of segment geometry. This unit is conducting on 3-dimensional modeling design. The basic strength and deformation of the device could be checked in advance by the basis of 3-d modeling data to perform simulations. The production of each part can be completed and assembled. Conducted for the final product which is tested and measured, all items are satisfied within the limits of targets. Due to the development of this device, the efficiency on operations can be increased and the production time becomes shortened.

Reflection Seismology in the Southern Ayu Trough, a Slow-spreading Divergent Boundary

  • Hong, Jong-Kuk;Lee, Sang-Mook
    • Ocean and Polar Research
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    • v.24 no.3
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    • pp.189-196
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    • 2002
  • A multichannel seismic survey was conducted in the southern Ayu Trough which is the only spreading boundary between the Philippine Sea and Caroline plates. The seismic system used in this study comprises of 2.46-l sleeve gun and a 12-channel streamer with a group interval of 6.25m. Migration technique was used to analyze seismic velocity, and poststack depth migration was applied to the stacked data. The sediment thickness obtained from the depth section tends to increase with distance from the spreading axis. Sedimentation rates are poorly constrainted in the study area. The apparent half-spreading rates estimated from the sediment thickness and sedimentation rate from DSDP hole on the caroline plate are 4.7mm/yr and 7.9mm/yr at $1^{\circ}24'N\;and\;0^{\circ}42'N$, respectively, which are fester than Previously suggested. On the basis of new oblique spreading geometry, the recalculated spreading rates are 5.4mm/yr and 9.1mm/yr at $1^{\circ}24'N\;and\;0^{\circ}42'N$, respectively. Seismic sections show that the topography is asymmetric across the Ayu Trough and the acoustic basement is rough. These features are consistent with the earlier suggestion that the Ayu Trough is a slow-spreading divergent boundary. A detailed examination of seismic profiles away from the axis shows that sediments can be divided into two layers which implies a possible change in the spreading rate anuor sedimentation condition during the formation of the trough.

Conceptual design of neutron measurement system for input accountancy in pyroprocessing

  • Lee, Chaehun;Seo, Hee;Menlove, Spencer H.;Menlove, Howard O.
    • Nuclear Engineering and Technology
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    • v.52 no.5
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    • pp.1022-1028
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    • 2020
  • One of the possible options for spent-fuel management in Korea is pyroprocessing, which is a process for electrochemical recycling of spent nuclear fuel. Nuclear material accountancy is considered to be a safeguards measure of fundamental importance, for the purposes of which, the amount of nuclear material in the input and output materials should be measured as accurately as possible by means of chemical analysis and/or non-destructive assay. In the present study, a neutron measurement system based on the fast-neutron energy multiplication (FNEM) and passive neutron albedo reactivity (PNAR) techniques was designed for nuclear material accountancy of a spent-fuel assembly (i.e., the input accountancy of a pyroprocessing facility). Various parameters including inter-detector distance, source-to-detector distance, neutron-reflector material, the structure of a cadmium sleeve around the close detectors, and an air cavity in the moderator were investigated by MCNP6 Monte Carlo simulations in order to maximize its performance. Then, the detector responses with the optimized geometry were estimated for the fresh-fuel assemblies with different 235U enrichments and a spent-fuel assembly. It was found that the measurement technique investigated here has the potential to measure changes in neutron multiplication and, in turn, amount of fissile material.