• Title/Summary/Keyword: sintering behavior

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Investigation on the Sintering Behavior of P/M Al-Zn-Mg-Cu Alloy

  • Shahmohammadi, M.;Simchi, A.;Danninger, H.;Arvand, A.
    • Proceedings of the Korean Powder Metallurgy Institute Conference
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    • 2006.09a
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    • pp.536-537
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    • 2006
  • In the present work, the sintering behavior of high strength Al-5.6Zn-2.5Mg-1.6Cu (in wt.%) alloy compacts prepared from elemental powders was investigated. Microstructural evaluation was accompanied by XRD and DSC methods in order to determine the temperature and chemical composition of the liquid phases formed during sintering. It was found that three transient liquid phases are formed at 420, 439 and 450 $^{\circ}C$. Microstructural study revealed the progressive formation of sintered contacts due to the presence of the liquid phases, although the green compact expands as a result of the melt penetration along the grain boundaries. While Zn melts at ${\sim}420\;^{\circ}C$, the intermetallic phases formed between Al and Mg were found to be responsible for the formation of liquid phase and the dimensional change at higher temperatures.

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Sintering Distortion of Barrier Ribs Formed via Capillary Molding Route

  • Chang, Tae-Jung;Kim, Yong-Seog
    • 한국정보디스플레이학회:학술대회논문집
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    • 2003.07a
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    • pp.362-364
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    • 2003
  • In this study, sintering behavior of closed-cell type barrier ribs formed via capillary molding route was examined. Sintering of the molded barrier ribs revealed asymmetric shrinkage, leading to distortion of the cells. The effects of the parameters such as solid loading in the paste, presintering temperature, and morphology of the barrier ribs on the sintering shrinkage of the barrier ribs were investigated.

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Formation of Pores during Sintering of Lead Borosilicate Glass Frits (Lead Borosilicate Glass Frit의 소결시 기공의 형성 기구)

  • 황건호;김용석
    • Journal of Powder Materials
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    • v.9 no.1
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    • pp.38-42
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    • 2002
  • Effects of chemical compositions on the sintering behavior of the lead borosilicate glass developed for barrier ribs of plasma display panels were investigated in this study. Formation of pores during sintering of the glass was noted and their formation mechanism was investigated using XPS, TG/DTA, and XRD. The results indicated that pores are formed by the oxygen released from Pb-oxides during sintering.

A Study of Sintering Behavior and Crystallization in Li2O-Al2O3-SiO2 (LAS) Glass System by RSM (RSM 법에 의한Li2O-Al2O3-SiO2 (LAS) 유리의 소결 거동과 결정화에 대한 연구)

  • Lee, Kyu-Ho;Kim, Young-Seok;Jung, Young-Joon;Kim, Tae-Ho;Seo, Jin-Ho;Ryu, Bong-Ki
    • Journal of the Korean Ceramic Society
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    • v.44 no.8
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    • pp.451-456
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    • 2007
  • This paper presents results and observations obtained from a study of sintering behavior and crystallization in $Li_2O-Al_2O_3-SiO_2$ (LAS) Glass by screen printing method. The variable experimental conditions were determined carefully by Thermal-Mechanical Analyzer (TMA), Differential Thermal Analyzer (DTA) for setting the optimum transparent sintering conditions in LAS glass system, $10.5Li_2O-14.7Al_2O_3-58.1SiO_2-16.7B_2O_3(wt%)$, such as glass-ceramics which usually have low crystallization temperatures. Crystallization glasses generated during sintering was observed from diffraction patterns by X-Ray Diffraction (XRD), transmittance by UV-Vis spectrometer. Finally, the optimum sintering condition of LAS glass and the relation between factors and results in several sintering conditions were given by using Response Surface Methodology (RSM). From this study, we confirmed that crystallization interrupted densification during glass powder sintering. Furthermore, we observed that main effect of factors in glass powder sintering with concurrent crystallization depended on experimental conditions from main effects plot by MINTAB-14.

Effects of Glass Frit Size on the Sintering Behavior of Cu Termination Paste in MLCC (Glass Frit의 입도가 MLCC 외부전극 Paste의 소결거동에 미치는 영향)

  • Lee, Kyu-Ha;Jeon, Byung-Jun;Kim, Chang-Hoon;Kwon, Young-Geun;Park, Myung-Jun;Gu, Hyun-Hee;Uhm, Ji-Won;Kim, Young-Tae;Hur, Kang-Heon
    • Journal of the Korean Ceramic Society
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    • v.46 no.2
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    • pp.175-180
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    • 2009
  • Multilayer ceramic capacitors (MLCCs) have continually been made smaller in size and larger in capacity in resent years. However, the end termination electrode is still thick in many MLCCs. In this study, we used small grain glass frit to embody thin film and highly densification in the end termination by improve sintering driving force with well-dispersion and rising surface energy. Pastes were fabricated using size changed glass frit, such as 0.1 ${\mu}m$, 0.5 ${\mu}m$, 1.0 ${\mu}m$, 4.0 ${\mu}m$. Fabricated pastes were applied 05A475KQ5 chip and fired various sintering temperatures to analyze sintering behavior of pastes. Consequently, small glass frit used pastes have many merits than larger, such as well-dispersion, improve cornercoverage and surface roughness, possibility of low temperature sintering. However, we confirmed that small glass frit used pastes have narrow sintering window by rapid completion of sintering densification.

Sintering Behavior and Mechanical Property of B4C Ceramics Fabricated by Spark Plasma Sintering (방전플라즈마 소결법에 의한 탄화 붕소 세라믹스의 소결 거동 및 기계적 특성)

  • Kim, Kyoung-Hun;Chae, Jae-Hong;Park, Joo-Seok;Kim, Dae-Keun;Shim, Kwang-Bo;Lee, Byung-Ha
    • Journal of the Korean Ceramic Society
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    • v.45 no.1
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    • pp.60-64
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    • 2008
  • [ $B_4C$ ] ceramics were fabricated by spark plasma sintering process and their sintering behavior, microstructure and mechanical properties were evaluated. Relative density of $B_4C$ ceramics could be achieved by spark plasma sintering method reached as high as 99% at lower temperature than conventional sintering method, in addition, without any sintering additives. The mechanical properties of $B_4C$ ceramics could be improved by the heat treatment at $1300^{\circ}C$ during sintering process which can be removed $B_2O_3$ phase from a $B_4C$ powder surface. This improvement results from the formation of a fine and homogeneous microstructure because the grain coarsening was suppressed by the elimination of $B_2O_3$ phase. Particularly, mechanical properties of the specimen experienced the $B_2O_3$ removing process improved over 30% compared with the specimen without that process.

Fabrication and Mechanical Properties of Cordierite/$ZrO_2$ Composites by Pressureless Sintering

  • Enhai Sun;Choa, Yong-Ho;Tohru Sekino;Koichi Niihara
    • Proceedings of the Korea Association of Crystal Growth Conference
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    • 2000.06a
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    • pp.233-242
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    • 2000
  • Cordierite/ZrO$_2$ composites with 5 to 25wt% ZrO$_2$ were fabricated by prssureless sintering, and their densification behavior, fracture strength, fracture toughness, microstructure and thermal expansion behavior were studied. The ZrO$_2$ addition into cordierite matrix affects the densification behavior and mechanical properties of the composites. By dispersing 25wt% ZrO$_2$, densified cordierite/ZrO$_2$ composite with a relative density of 98.5% was obtained at optimum sintering condition of 144$0^{\circ}C$/2H. Both fracture strength and toughness were increased from 140 to 290MPa and from 1.6 to 3.5 MPam$\frac{1}{2}$, respectively, by dispersing 25wt% ZrO$_2$ into the cordierite matrix. ZrO$_2$ particles were homogenously dispersed into cordierite matrix, which intragranular particles were fine(<100nm) and intergranular particles were coarse. The toughening mechanisms in the present composites were mainly attributed to martensitic transformation toughening. Then, the addition of ZrO$_2$ is likely to have little deleterious effect upon thermal expansion coefficient of cordierite.

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Low Temperature Sintering of Alumina by Boehmite Sol-Gel Method I. Phase Transformation and Sintering Behavior (보헤마이트 졸겔법에 의한 알루미나 세라믹스의 저온소결 I. 상전이 및 소결거동)

  • 이형민;이홍림
    • Journal of the Korean Ceramic Society
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    • v.34 no.11
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    • pp.1187-1197
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    • 1997
  • Dry gel composed of primary particles more homogeneous than starting boehmite powder was prepared by dispersing and gelling the boehmite powder. The transformation temperatures of boehmite powder, dry gel seeded with 0, 1, 3, 5 wt% $\alpha$-Al2O3, and ball milled gel were 1192$^{\circ}C$, 1184$^{\circ}C$, 1141$^{\circ}C$, 1119$^{\circ}C$, 1117$^{\circ}C$, and 1106$^{\circ}C$, respectively. Sintering behavior of dry gel without seed was similar to that of boehmite powder, but the sintered density of dry gel was improved as much as 10%~15% than boehmite powder. In the case of dry gel seeded with 5 wt% $\alpha$-Al2O3, sintering behavior was much improved. The relative density of the gel seeded with 5 wt% $\alpha$-Al2O3 was 96% when sintered at 140$0^{\circ}C$ for 1h. On the other hand, ball milling of the non-seeded sol for 48h resulted in the relative density of 97% when sintered at 130$0^{\circ}C$ for 1h. The size and amount of $\alpha$-Al2O3 particles added by ball milling were 0.107 ${\mu}{\textrm}{m}$ and 0.5 wt%.

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