• 공업화학
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• 제29권1호
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• pp.112-116
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• 2018

주조공정 중 주형제조 시 점결제로 사용되는 silicate계 바인더의 주요원료 중 하나인 물유리와 첨가제(Si, 알칼리 금속)의 혼합특성을 살펴보았다. 물유리와 첨가제 그리고 비율에 따라 제조된 혼합물은 FT-IR분석을 통해 분자결합구조를 살펴보았으며, 점도측정으로 분자구조와의 상관관계를 비교하였다. 물유리에 Si 소스의 제공은 물질 내 Si 망상결합을 촉진시켜 점도는 증가하였고, 알칼리 금속을 첨가하였을 경우에 물유리의 Si 망상결합을 억제하여 점도가 낮아졌다. 물유리와 리튬 실리케이트(lithium silicate, LS)의 혼합물의 점도는 LS의 함량이 20 wt% 이하에서는 LS의 함량이 증가할수록 증가하였지만, 20 wt%를 초과할 경우 점차 낮아졌다. 물유리에 KOH를 첨가함으로써 점도를 낮출 수 있었으며, 콜로이달 실리카(colloidal silica, CS) 또는 potassium methyl siliconate (PMS)와의 혼합을 효과적으로 이용하는 데 이용할 수 있다.

• 대한조선학회 특별논문집
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• 대한조선학회 2006년도 특별논문집
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• pp.46-52
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• 2006

For ships, heat resistant coating is applied on the aluminized steel pipe systems dealing with high temperature steam over $200^{\circ}C$. The coatings on these steam pipes should retain both heat resistance and anti-corrosion properties to provide long-term resistance against coating defects (rust, delamination and crack) under the harsh outdoor environment including repeated seawater wetting and condensation. Thus, it is important to improve the coating qualities and to reduce maintenance works for these steam pipe systems. In this study, five different commercial heat resistant coatings (A, B, C, D, E) were selected for evaluation. Various physical properties of these coatings were evaluated on the coatings applied on the aluminized steam pipes. FT-IR analysis was also employed to identify the factors contributing the degree of heat resistance and durability of each coating material. The results indicated that the heat resistance capacity of coatings increased with the increase of silicon content as well as the decrease of substituent content. Both products C and D showed the best coating qualifies, which can be standard coating systems for future steam pipe areas.

• 펄프종이기술
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• 제39권4호
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• pp.61-67
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• 2007

Paper sludges collected from three different paper mills were physico-chemically analyzed in order to use them as raw materials for making bed soils and seedling pots. The sludge from a fine paper mill contained lots of inorganic pigment particles used for coating, as those from a newsprint mill and a tissue mill had not. It was clearly through XRD analysis confirmed that all sludges included calcium carbonate. The paper sludge from the tissue mill contained the greatest amount of particles, which would contribute to water absorption and nutrient storage. The sludge from the fine paper mill had the highest density due to many inorganic elements. While the ash content and the total nitrogen content were the highest in the sludge from the fine paper mill, the C/N ratio was the lowest in the fine paper mill sludge. All sludges seemed to have insufficient contents of potassium. The sludges from the newsprint mill and the tissue mill showed more silicon contents than that from the fine paper mill. It was concluded that the sludge from the fine paper mill would be able to be the most efficient raw materials for making bed soils and seedling pots and the other two sludges would be more efficient for intensive culture for crops such as rice and grain with additional supplement of nitrogen and other nutrients.

• 한국주조공학회지
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• 제18권4호
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• pp.349-356
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• 1998

In this study, the influence of impurity element Ca, P on solidification behavior and morphology of eutectic silicon was examined by observation of microstructure and by DSC analysis. In the case of 1.3 ppm P, eutectic Si was fine and fibrous when the added amount of Ca was 500 ppm, However, the modification of eutectic Si was depressed by formation of polygonal Ca-Si compounds when the addition amount of Ca was greater than 1000 ppm. The addition of Ca 500 ppm depressed the primary and eutectic temperature. The primary and eutectic temperature were depressed with Ca 500 ppm but rather ascended when the addition amount of Ca was more than 1000 ppm. When the content of P was 17.5 ppm, eutectic Si had modified morphology with Ca addition. DAS was increased, the primary temperature was ascended and eutectic temperature was depressed with Ca added. Eutectic Si appeared as coarse flake phase and DAS was decreased with the increase of P content. The existence of P in the melt depressed the primary temperature and ascended eutectic temperature.

• 한국재료학회지
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• 제8권3호
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• pp.200-205
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• 1998

질화규소-질화붕소 복합재료의 접촉하중에 의한 손상거동을 질화붕소 첨가량의 함수로 고찰하였다. Indentation응력-변형율 곡선은 선형성을 벗어나 소성 특성을 갖는 재료임이 밝혀졌으며, 재료 표면으로 부터의 ring이나 cone형상의 균열 대신 표면하부에 전단응력에 의한 마이크로 크기의 준소성 변형 영역이 넓게 형성되어 손상저항성이 높은 재료로의 활용이 기대되었다. 이 때 마이크로 파괴와 연관된 shear faults가 이 재료의 소성을 갖도록 하는데 중요한 역할을 하였다. 질화붕소의 첨가량이 증가함에 따라 질화규소-질화붕소 재료는 보다 soft해지고 준소성의 특성을 나타내었다.

• 한국진공학회지
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• 제9권4호
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• pp.373-378
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• 2000

실리콘 기판 위에서 $TiO_2$와 $Bi_2O_3$의 박막 성장은 반응속도론 측면에서 커다란 차이를 보였지만, $Bi_4Ti_3O_{12}$(BIT) 박막의 성장은 주로 $TiO_2$ 성장 거동에 의해 지배를 받았다. 그 결과 BIT 박막은 bismuth가 부족한 조성을 가지게 되었다. 박막 내에 부족한 bismuth의 양을 보충해줌으로써 이러한 문제점을 해결하고자 펄스 주입 유기 금속 화학 기상 증착(MOCVD) 방법을 사용하였다. 이러한 펄스 주입법에 의해 bismuth의 양은 증가하였고 또한, 박막의 깊이 방향으로의 조성이 균일해졌고 $Bi_4Ti_3O_{12}$과 Si사이의 계면이 향상되었다. 게다가, $Bi_4Ti_3O_{12}$ 박막의 결정성은 크게 향상되었고 누설 전류 밀도는 연속 주입법에 비해 1/2에서 1/3정도 낮아졌다. 시계 방향의 C-V 이력 곡선이 관찰되었고 이로 인해 펄스 주입법에 의해 증착된 $Bi_4Ti_3O_{12}$ 박막은 강유전성에 의해 스위칭이 됨을 알 수 있었다.

• 한국주조공학회지
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• 제6권1호
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• pp.12-19
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• 1986

This study was undertaken to understand the formation mechanism of the hard spots in high strength brass. To investigate the behavior of the hard spots in the isothermal liquid state with varying silicon content, the rapidly quenched specimens were obtained by suctioning the melt into the silica tube and water quenching. To examine the growth process of the hard spots with holding time, the unidirectional solidification technique was used. The results of this study are summarized as follows: 1) With the addition of Fe in order to get the effects of grain refinement in high strength brass, the two different type of Fe-rich phases are occurred, which are defined as dendritic and globular phase. The chemical composition of the globular phase was different from that of the dendritic phase in that the globular phase contained Si. 2) With increasing Si content, the Fe-rich phase had a tendency to form globular phase. 3) As the holding time increased in the liquid state, globular was also prone to coalesce. The further growth of globular phase to large size was due to reducing the interfacial energy. 4) The primary phase of copper alloy was nucleated preferentially on the dendritic phase. It was noticeable that the dendritic phase acted as a grain refiner. However, the agglomerate (hard spots) which was composed of the globular phase decreased the mechanical properties of high strength brass. 5) Once the hard spots formed in the high strength brass casting, it was very difficult to remove them. This is due to the fact that their meting temperature is higher than the pouring temperature of high strength brass.

• 대한금속재료학회지
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• 제48권1호
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• pp.49-56
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• 2010

This study investigated how the surface of Al-12wt.%Si alloy modified by the plasma electrolytic oxidation process (PEO). The PEO process was performed in an electrolyte with sodium hexametaphsphate as a conducting salt, and the effect of ammonium metavanadate on variations in the morphology of electrochemically generated oxide layers on the alloy surface was investigated. It is difficult to form a uniform passive oxide layer on Al alloys with a high Si content due to the differences in the oxidation behavior of the silicon-rich phase and the aluminum-rich phase. The oxide layer covered the entire surface of the Al-12WT.%Si alloy uniformly when ammonium metavanadate was added to the electrolyte. The oxide layer was confirmed as a mixture of $V_2O_3$ and $V_2O_5$ by XPS analysis. In addition, the oxide layer obtained by the PEO process with ammonium metavanadate exhibited a black color. Application of this surface modification method is expected to solve the problem of the lack of uniformity in the coloring of oxide layeres caused by different oxidation behaviors during a surface treatment.

• 유변학
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• 제10권4호
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• pp.185-194
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• 1998

수지이동 성형공정에서 섬유직조가 수지에 의해 함침될 때 발생하는 기공 또는 나쁜 젖음성은 최종 성형품의 물성 저하에 심각한 영향을 미치게 된다. 본 연구에서는 함침공정에서의 수지 유동특성을 파악하고 기공 형성기구를 규명하기 위하여, 빔 형태의 금형을 대상으로 실리콘 오일과 평직형태의 유리섬유를 사용하여 미시적인 유동가시화 실험을 수행하였다. 시간과 압력에 따른 수지의 침투길이를 측정함으로써 섬유직조의 기공률에 따른 비정상상태의 투과계수와 모세관압을 측정하였고, 낮은 조업압력과 낮은 기공률에서는 모세관압이 함침공정에서 중요한 가공변수임을 확인할 수 있었다. 비디오 카메라를 이용하여 유동전단면의 이동을 근접 확대 촬영하여 기공이 형성되는 과정을 미시적으로 관찰함으로써, 섬유와 수지의 표면에너지에 의해 발생되는 모세관압이 기공의 형성에 미치는 영향을 조사하였다. 그 결과, 수지충전을 유발하는 전체 구동압력에서 모세관압이 상대적으로 클수록 기공은 더욱 쉽게 생성되는 것으로 나타났다. 또한 수지의 점도와 섬유직조의 기공률이 각각 변화할 때, 모세관수에 따른 기공의 함량을 화상 해석 기법(image analysis technique)을 사용하여 정량적으로 측정하였다. 수지가 섬유직조 내로 함침될 때 임계모세관수(Ca~2.75$\times$$10^{-3})이상에서는 기공이 형성되지 않았으며, 그 이하에서는 모세관수가 감소함에 따라 기공의 함량이 지수적으로 증가하였다. 생성된 기공의 함량은 점도에 관계없이 유사한 변화 경향을 보였으며, 모세관수가 동일한 조건에서는, 기공률이 감소함에 따라 기공의 함량이 감소하였다.

• The Korean Journal of Ceramics
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• 제6권2호
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• pp.91-95
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• 2000

Powder mixtures of $\beta$-SiC-TiC in a weight ratio of 2:1 containing 5-20 wt% additives ($Al_2O_3$-$Y_2O_3$) were liquid-phase sintered at $1830^{\circ}C$ for 1h by hot-pressing and subsequently annealed at $1950^{\circ}C$ for 6h to enhance grain growth. The annealed specimens revealed a microstructure of \"in situ-toughened composite\" as a result of the $\beta$longrightarrow$\alpha$ phase transformation of SiC during annealing. The increase of the content of additives accelerated the growth of elongated $\alpha$-SiC grains with higher aspect ratio and improved fracture toughness. The fracture toughness of SiC-TiC composite containing 20 wt% additive was 6.2 MPa.$m^{1/2}$.2}$.