• Title/Summary/Keyword: silica filler

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수직 밀폐형 지중 열교환기용 뒤채움재의 물리적 특성 연구 (Study on physical characteristics of grouts for backfilling ground heat exchanger)

  • 이철호;길후정;최항석;최효범;우상백
    • 한국지반공학회:학술대회논문집
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    • 한국지반공학회 2008년도 춘계 학술발표회 초청강연 및 논문집
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    • pp.533-544
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    • 2008
  • To obtain the physical properties of grout materials, that is the thermal conductivity and viscosity, which are used for backfilling ground heat exchangers, nine bentonite grouts and cement grouts being adapted in the United State have been considered in this study. The bentonite grouts show that the thermal conductivity and viscosity increase with the content of bentonite or filler (silica sand). The saturated cement grouts appear to possess much higher thermal conductivity than the saturated bentonite grouts, and the reduction of thermal conductivity in the cement grouts after drying specimens is less than the case of the bentonite grouts. To investigate the performance of cement grouts, fifteen samples were prepared by varying the water/cement ratio and the amount of sand and bentonite added into the cement mortar. Maintaining the moisture content of grouts is a crucial factor in enhancing the efficiency of ground heat exchangers.

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Properties of Styrene-Butadiene Rubber Nanocomposites Reinforced with Carbon Black, Carbon Nanotube, Graphene, Graphite

  • Song, Sung-Ho;Kwon, O-Seok;Jeong, Ho-Kyun;Kang, Yong-Gu
    • 한국재료학회지
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    • 제20권2호
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    • pp.104-110
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    • 2010
  • The characteristics of all polymer composites containing carbon materials are determined by four factors: component properties, composition, structure and interfacial interactions. The most important filler characteristics are particle size, size distribution, specific surface area and particle shape. As a consequence, in this paper we discuss the aspects of the mechanical, electrical and thermal properties of composites with different fillers of carbon black, carbon nanotube (CNT), graphene and graphite and focus on the relationship between factors and properties, as mentioned above. Accordingly, we fabricate rubber composites that contain various carbon materials in carbon black-based and silica based-SBR matrixes with dual phase fillers and use scanning electron microscopy, Raman spectroscopy, a rhometer, an Instron tensile machine, and a thermal conductivity analyzer to evaluate composites' mechanical, fatigue, thermal, and electronic properties. In mechanical properties, hardness and 300%-modulus of graphene-composite are sharply increased in all cases due to the larger specific surface. Also, it has been found that the thermal conductivity of the CNT-composite is higher than that of any of the other composites and that the composite with graphene has the best electrical properties.

새로운 광증감제를 사용한 치과용 광중합형 복합레진의 기계적 특성 (Physical Properties of Light Cured Dental Composite Resin with Novel Photosensitizers)

  • 선금주;이희경
    • 대한치과기공학회지
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    • 제35권4호
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    • pp.313-320
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    • 2013
  • Purpose: The purpose of this study was to know the physical properties of UDMA dental composite resins containing two photosensitizers, PD, DA, as a photosensitizer instead of CQ. We want to know Remaining Double Bond(RDB) of UDMA unfilled resin and diametral tensile strength and flexural strength of composite resin containing PD and DA were compared with those of CQ, most widely used photosensitizer for dental composite resins. Methods: The RDB of UDMA studied by FT-IR spectroscopy increased with irradiation time. The composite resins were tested for their physical properties. The dental composite resins were made with UDMA as a monomer, silanized silica as filler, N,N-dimethylaminoethyl methacrylate (DAEM) as amine initiator, and one of the two kinds of new photosensitizers. Results: The relative RDB of UDMA was in the order: DA > CQ > PD but the physical properties of the composite resins show PD and DA with higher results compared with that containing CQ. The reason for the results is that PD and DA serve not only as a photosensitizer but also as a photo-crosslinking agent. Conclusion: PD and DA show as effective photosensizers, suitable for UDMA dental composite resin compare with a higher efficiency than CQ.

Enhanced adhesion properties of conductive super-hydrophobic surfaces by using zirco-aluminate coupling agent

  • Park, Myung-Hyun;Ha, Ji-Hwan;Song, Hyeonjun;Bae, Joonwon;Park, Sung-Hoon
    • Journal of Industrial and Engineering Chemistry
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    • 제68권
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    • pp.387-392
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    • 2018
  • Various technical approaches and concepts have been proposed to develop conductive super-hydrophobic (SH) surfaces. However, most of these approaches are not usable in practical applications because of insufficient adhesion and cost issues. Additionally, durability and uniformity issues are still in need of improvement. The goal of this research is to produce a large-area conductive SH surface with improved adhesion performance and uniformity. To this end, carbon nanotubes (CNT) with a high aspect ratio and elastomeric polymer were utilized as a conductive filler and matrix, respectively, to form a coating layer. Additionally, nanoscale silica particles were utilized for stable implementation of the conductive SH surface. To improve the adhesion properties between the SH coating layer and substrate, pretreatment of the substrate was conducted by utilizing both wet and dry etching processes to create specific organic functional groups on the substrate. Following pretreatment of the surface, a zirco-aluminate coupling agent was utilized to enhance adhesion properties between the substrate and the SH coating layer. Raman spectroscopy revealed that adhesion was greatly improved by the formation of a chemical bond between the substrate and the SH coating layer at an optimal coupling agent concentration. The developed conductive SH coating attained a high electromagnetic interference (EMI) shielding effectiveness, which is advantageous in self-cleaning EMI shielding applications.

팽창질석 첨가에 따른 전선용 실리콘 고무의 난연 및 트래킹 특성에 관한 연구 (A Study on Flame Retardancy and Tracking Properties of Expanded Vermiculite Added Silicon Rubber for Wire)

  • 박승호;이성일
    • 한국전기전자재료학회논문지
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    • 제32권3호
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    • pp.213-218
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    • 2019
  • In this study, a high-temperature vulcanizing (HTV) method was used to achieve a shore a hardness of 70. The basic base was composed of 60% silicon gum (GUM) which is a high-viscosity polymer, 30% fumed silica (FS), and 5% of plasticizer. The GUM and FS were mixed well with less than 1% silane to improve rubber strength. Expanded vermiculite was added as a filler at 10%, 15%, and 20%. The curing conditions were $170^{\circ}C$ for 10 min and a molding method was applied. We report herein, the results of inorganic analysis and flame-retardant and tracking tests on the expanded vermiculite. The flame retardance and tracking test outcomes for a shore a hardness of 70 were found to be optimal when the expanded vermiculite content was 10%.

ENHANCING TIG WELD PERFORMANCE THROUGH FLUX APPLICATION ATIG AND FBTIG PROCESSES

  • Marya, S.
    • 대한용접접합학회:학술대회논문집
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    • 대한용접접합학회 2002년도 Proceedings of the International Welding/Joining Conference-Korea
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    • pp.70-75
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    • 2002
  • The penetration potential of TIG welding in one single run is limited, though the process itself generates high quality welds with good weld cosmetics. This is one of the main reasons, which has contributed to its development in high duty applications such as those encountered in aeronautical, aerospace, nuclear & power plant applications. For these applications, stainless steels, titanium k nickel based alloys are most often used. As these materials remain very sensible to weld heat input k atmospheric pollution, stringent processing conditions are imposed. For example welding of titanium alloys requires argon shielding of weld zone and for 5 mm thick plates multi-pass runs & filler additions are required. This multi-run operation not only raises the welding cost, but also increases defect risks. In recent years, extensive interest has been raised by the possibility to increase weld penetrations through flux applications & the process is designated ATIG-activated TIG, or FBTIG-flux bounded TIG. The improved welding performance of such flux assisted TIG is related to arc constriction and surface tension effects on weld pool. The research work by authors has lead to the formulation of welding fluxes for stainless steels k titanium alloys with TIG Process. These fluxes are now commercialized & some applications in industry have already been carried out. FBTIG for aluminum has been proposed with silica application for AC mode TIG welding. The paper highlights the fundamentals of flux role in TIG welding and illustrates some industrial applications.

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Mechanical behavior of HPFRCC using limestone calcined clay cement (LC3) and oxygen plasma treated PP fibers

  • Sajjad Mirzamohammadi;Masoud Soltani
    • Structural Engineering and Mechanics
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    • 제89권4호
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    • pp.349-362
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    • 2024
  • High-performance fiber-reinforced cement composites (HPFRCC) are new materials created and used to repair, strengthen, and improve the performance of different structural parts. When exposed to tensile tension, these materials show acceptable strain-hardening. All of the countries of the globe currently seem to have a need for these building materials. This study aims to create a low-carbon HPFRCC (high ductility) that is made from materials that are readily available locally which has the right mechanical qualities, especially an increase in tensile strain capacity and environmental compatibility. In order to do this, the effects of fiber volume percent (0%, 0.5%, 1%, and 2%), and determining the appropriate level, filler type (limestone powder and silica sand), cement type (ordinary Portland cement, and limestone calcined clay cement or LC3), matrix hardness, and fiber type (ordinary and oxygen plasma treated polypropylene fiber) were explored. Fibers were subjected to oxygen plasma treatment at several powers and periods (50 W and 200 W, 30, 120, and 300 seconds). The influence of the above listed factors on the samples' three-point bending and direct tensile strength test results has been examined. The results showed that replacing ordinary Portland cement (OPC) with limestone calcined clay cement (LC3) in mixtures reduces the compressive strength, and increases the tensile strain capacity of the samples. Furthermore, using oxygen plasma treatment method (power 200 W and time 300 seconds) enhances the bonding of fibers with the matrix surface; thus, the tensile strain capacity of samples increased on average up to 70%.

콘크리트 구조물용 유황폴리머 표면보호재의 내구성능 및 생물독성 (Durability and Bioassay of a Sulfur Polymer Surface Protecting Agent for Concrete Structures)

  • 석병윤;이병재;김윤용
    • 한국구조물진단유지관리공학회 논문집
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    • 제19권6호
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    • pp.29-36
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    • 2015
  • 본 연구에서는 유황을 폴리머화하여 콘크리트 표면보호재로 활용가능성을 검토하기 위하여 내구성능 및 생물독성 평가를 실시하였다. 평가 결과, 콘크리트 표면보호재의 내화학성능은 산, 알칼리 용액에 대하여 화학저항성이 우수한 것으로 나타났다. 배합조건별 촉진내후성 실험 후 부착강도평가 결과 규사분말 및 플라이애시를 동시에 혼합한 배합에서 가장 우수한 강도특성을 나타내었다. 콘크리트용 표면보호재 시험체의 온냉반복 후에도 모든 배합조건에서 부착강도 1 MPa을 상회하였고, SFS배합에서 가장 높은 부착강도를 나타내었다. 표면보호재를 도포한 콘크리트의 촉진탄산화 및 염소이온침투저항성을 검토한 결과, 규사분말을 채움재로 사용한 표면보호재를 도포한 시험체에서 가장 우수한 내구성능을 나타내었다. 유황폴리머를 콘크리트 표면보호재로 사용시 생물독성 검토를 위해 어독성 실험을 수행한 결과, 유황폴리머는 생물에 미치는 영향은 없는 것으로 나타났다. 표면보호재의 내화학성, 동결융해저항성, 탄산화, 염소이온침투저항성 등을 모두 고려하여 볼 때, 본 연구범위에서는 유황폴리머에 채움재로서 규사분말과 플라이애시를 각각 20%씩 대체하는 것이 적절한 수준인 것으로 판단된다.

유황폴리머를 활용한 콘크리트 표면보호재의 양생조건에 따른 강도 평가 및 유황폴리머의 유해성 평가 (Strength Development of Sulfur-Polymer-Based Concrete Surface Protecting Agents Depending on Curing Condition and Hazard Assessment of Sulfur Polymers)

  • 이병재;이의성;김성구;김윤용
    • 한국구조물진단유지관리공학회 논문집
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    • 제19권1호
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    • pp.139-146
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    • 2015
  • 콘크리트의 화학적 침식은 콘크리트 구조물의 내구성 감소로 이어져 문제가 되고 있다. 현재 사용되고 있는 콘크리트 표면보호재의 내구수명이 짧아 유지보수에 많은 비용과 노력이 요구되고 있다. 한편 국내 산업시설에서 유황의 부산량이 늘어나고 있으나, 소비량이 한정되어 있어 잉여유황이 증가하고 있다. 따라서 본 연구에서는 유황폴리머를 콘크리트의 표면보호재로 사용하기 위한 연구로써 채움재의 종류 및 양생조건에 따른 역학적 특성을 평가하였고, 유황폴리머에 대한 유해성을 평가하였다. 압축강도 평가 결과 채움재의 치환비율이 40%까지 증가할수록 압축강도 또한 증가하였으며, 채움재의 종류에 따라 양생온도 $40^{\circ}C$ (SS, FA)와 $60^{\circ}C$ (OPC)에서 높은 압축강도를 나타냈다. 기건양생과 수중양생의 압축강도 차는 미미한 것으로 나타나 양생 시 수분에 의한 영향은 크지 않은 것으로 나타났다. 부착강도 평가 결과 채움재의 종류와 무관하게 기건상태 $40^{\circ}C$에서 가장 높은 부착강도를 나타냈으며, 수중양생시 기건양생에 비하여 부착이 되지 않는 것으로 나타났다. 또한 $60^{\circ}C$에서 양생한 공시체의 경우 온도에 영향을 받아 변색 및 잔갈림 등이 나타냈으며, 채움재의 종류에 따라 치환 비율 20% (SS, FA) 30% (OPC)에서 가장 높은 부착강도를 나타냈다. 유해물질 용출시험 결과, 유해물질이 용출되지 않아 유황폴리머를 활용한 표면보호재의 유해성이 없는 것으로 판단된다. 본 연구범위에서 검토한 결과, 유황폴리머를 표면보호재로 활용하기 위해서는 규사를 20% 정도 치환하여 배합하고 $40^{\circ}C$의 기건상태에서 양생하는 것이 가장 적절한 것으로 판단된다.

용접흄 충 금속함량 변화에 관한 연구 (A Study on the Content Variation of Metals in Welding Fumes)

  • 윤충식;박동욱;박두용
    • 한국환경보건학회지
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    • 제28권2호
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    • pp.117-129
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    • 2002
  • Concentration of welding fumes and their components is known to be hazardous to welder and adjacent worker. To determine the generation rates of metals in fumes, $CO_2$ flux cored arc welding on stainless steel was performed in well designed fume collection chamber. Variables were different products of flux cored wire(2 domestic products and 4 foreign products) and input energy(low-, optimal- , high input energy). Mass of welding fumes was determined by gravimetric method(NIOSH 0500 method), and 17 metals were analysed by inductively coupled plasm-atomic emission spectroscopy(NIOSH 7300 method). Flux cored wire tube and flux were analysed by scanning electron microscopy to determine their metal composition. 17 metals were classified by their generation rates. Generation rates of iron, manganese, potassium and sodium were all above 50mg/min at optimal input energy level. Generation rates of chromium and amorphous silica were 25~50mg/min. At 1~25mg/min level, nickel, titanium, molybdenum, and aluminum were included. Copper, zinc, calcium, lead, magnesium, lithium, and cobalt were generated below 1 mg/min. Generation rates of metal components in fumes were influenced by input energy, types of flux cored wire. Flux cored wire was consisted of outer shell tube and inner flux. Iron, chromium, and nickel were the major components of outer tube. Flux contained iron, chromium, nickel, potassium, sodium, silica, and manganese. The use of flux cored wire can increase the hazards by increasing the amounts of fumes formed relative to that of solid wire. The reason might be the direct transfer of elements from the flux, since the flux is fine power. Ratio of metals to the fume of flux cored wire was lower than that of solid wire because non-metal components of flux were transferred. Total metal content of fumes in flux cored arc welding was 47.4(24.3~57.2) percent that is much lower than that of solid wire, 75.9 percent. We found that generation rates of iron, manganese, chromium and nickel, all well known to cause work related disease to welder, increased more rapidly with increasing input energy than those of fumes. To reduce worker exposure to fumes and hazardous component at source, further research is needed to develop new welding filler materials that decrease both the amount of fumes and hazardous components.