• 제목/요약/키워드: shrinkage stress

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Study on the sintering Behavior of Mechanecally Alloyed 75W-25Cu Powder Using a Dilatometry Technique

  • Lee, Seong-;Hong, Moon-Hee;Kim, Eun-Pyo-;Houng-Sub;Noh, Joon-Woong
    • Proceedings of the Materials Research Society of Korea Conference
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    • 1992.05b
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    • pp.126-126
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    • 1992
  • Solid and liquid sintering behaviors of mechanically alloyed 75W-25Cu powders have been studied by using a dilatometry technique. The sintering was performed under hydrogen atmosphere of 1 atm with a heating rate of 3 $^{\circ}C$/min. The mechanically alloyed 75W-25Cu powders were prepared by high energy ball milling process under argon atmosphere of 1 atm with alloying times of 0 to 400 h. To compare with the sintering behaviors of mechanically alloyed powders, pure Cu and W powders were also sintered under the above conditions, As the mechanical alloying time increased from 0 to 400 h, the shrinkage behavior of the alloyed powders was enhanced during the sintering, and staring temperature of liquid sintering decreased from 1083 to 1068 $^{\circ}C$. The saturation temperature, above which the shrinkage was completed, of liquid phase sintering decreased from 1248 to 1148 $^{\circ}C$ with increasing mechanical alloying time from 200 to 400 h. The residual stress of the mechanically alloyed powder was measured by X-raydiffractometer. The microstructure of sintered spcimen was observed by optical and scanning electron microscope. From these results, variations of solid and liquid sintering behaviors with mechanical alloying time were discussed in terms of the amount of residual stress and the distribution of W and Cu powders in the mechanically alloyed powder.

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The Physical Properties of Sizing Yarn According to Sizing Condition (가호조건에 따른 호부사의 물성변화)

  • 박명수
    • Textile Coloration and Finishing
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    • v.16 no.3
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    • pp.31-38
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    • 2004
  • Polyester fabrics, which is a major product in Daegu and Kyungbuk district, recently have a frequent warp streak phenomenon of sizing textiles for peach skin. So, this paper intensively focuses on the analysis of finding causes of poor products which may be produced in the process of sizing. Depending on the changes of sizing yarn's physical characteristic varying on sizing conditions, results of the research are as followed. 1. Sizing add-on rate, following tension changes of originally supplied yarn in sizing, does not fluctuate until 30g sizing tension, but marks high on the increase of sizing speed. 2. Sizing add-on amount increases approximately by 2.5% when interlacing pressure is raised from 1.5kg/$cm^2$ to 3.5kg/$cm^2$ at $130^{\circ}C$ sizing temperature. 3. Following the increase of sizing tension from 10g to 50g, boiling shrinkage rate of desizing yarn changes approximately from 7% to 11%. But the more sizing temperature and speed increases, the bigger the change rate becomes. 4. The thermal stress of desizing yarn is sensitively influenced by sizing tension in the sizing degree of above $130^{\circ}C$. 5. The deviation rate of sizing yarn's initial modulus value, which is influenced by air pressure in interlacing raw yarn, marks the highest at 40g and 50g strength.

Features of Residual Stress and Plastic Strain in Titanium/Aluminium Friction Welds (티탄과 알루미늄의 마찰용접에서 발생하는 잔류응력.소성변형)

  • 김유철;박정웅
    • Journal of Welding and Joining
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    • v.18 no.5
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    • pp.84-89
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    • 2000
  • Friction welding of titanium and aluminium is numerically modeled by the axisymmetric thermal elastic-plastic analysis. In titanium/aluminium friction welding, heat transfers into the titanium substrate to a distance of z=10(mm) on the side of the bondline and into the whole region of the aluminium substrate having the large thermal conductivity. Adjacent to the bondline, $^{\sigma}r\;and\;^{\sigma\theta}$ are tensile in the substrate whose thermal shrinkage is large, and are compressive in the substrate whose thermal shrinkage is small. $\sigma_z$ along the radial direction is large tensile at the periphery of the component. Plastic strain occurs only close to the bondline in the aluminium substrate. In the components of plastic strain, $\varepsilon^p_r\;and\;\varepsilon^p_{\theta}$ have positive values and $\varepsilon^p_r$ has large negative value. However, $\varepsilon^p_r$ is produced not because of the severity of the mechanical restraint condition, but on purpose to satisfy the condition of the volume constant. A plastic work is proposed as a measure to evaluate the mechanical severity. The plastic work is larger in the aluminium substrate than that in the titanium substrate. The mechanical condition is severer in the aluminium substrate.

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Analysis of Long-Term Behaviors of Prestressed Concrete Structures (프리스트레스트 콘크리트 구조물의 장기거동 해석)

  • Kim, Woon-Hak;Hu, Man-Moo;Kim, Tae-Hoon;Choi, Jeong-Ho;Shin, Hyun-Mock
    • Journal of the Korea institute for structural maintenance and inspection
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    • v.6 no.2
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    • pp.113-119
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    • 2002
  • In the prestressed concrete structures, stresses are gradually redistributed with time due to the creep and shrinkage of concrete and the stress relaxation of prestressed steel. In this study a numerical procedure and computer program is developed to analyze the behavior of prestressed concrete structures considering the time-dependent properties of material. It accounts for the aging, creep and shrinkage of concrete and the stress relaxation of prestressed steel. The structural model uses two dimensional plane frame elements with three nodal degree of freedom and is analyzed based on the finite element method. Member cross section can consist of concrete, reinforcement and prestressing steel. Two different set of equations for the prediction of time-dependent material properties of concrete are presented, which are ACI, CEB-FIP. Analytical studies for different examples of prestressed concrete structures have been performed to demonstrated the capabilities and practical applicabilities of the developed program.

Incomplete fabrication effects on represtressing preflex girders encased in concrete

  • Jeong, Euisuk;Lee, Hwan-Woo;Lee, Jaeha
    • Steel and Composite Structures
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    • v.43 no.1
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    • pp.67-77
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    • 2022
  • In the current study, ordinary design of Represstessed Pre-Flex (RPF) girder by classical beam theory and numerical model taking buckled shape into consideration were compared with field-survey data to find imperfections on the RPF girder before prestressing and after preflexion. It should be noted that the ordinary design do not consider deformed shape of steel girder in RPF beam. The deformed shapes of steel girder due to the incomplete fabrication that could be caused by self-weight, preflexion misalignment, existence of lateral bracing at mid-span and stiffness of reaction frame were found using a newly developed model which was verified against a deformation survey conducted on actual RPF girder in the field. The final observed deformed shapes of RPF after concrete shrinkage and before prestressing were classified into W, C and Unsymmetric shapes in regard to both survey and analytical results. The deformation survey showed negligible amount of unwanted deformation compared to the large size of the RPF girders. The shallower width of the bottom flange of steel girder caused amount of lateral torsional buckling under self-weight and preflexion thereby affecting the unwanted final overall shape of the RPF girders. However, it was found that the unwanted deformation of RPF girders by fabrication errors even though it is negligible compared to the size of the girder, caused unsymmetrical stress contours in concrete and additional tensile stress and raise some safety issues.

Investigation of the Coil Deforamtion of the Gas Turbine Generator Rotor Using Finite Element Analysis (유한요소해석을 이용한 가스터빈 발전기 로터의 계자권선 변형 해석)

  • Yun, W.N.;Park, H.K.;Kang, M.S.;Kim, J.S.
    • Journal of Power System Engineering
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    • v.13 no.6
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    • pp.95-101
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    • 2009
  • The generator for gas turbine power generation consists of the rotor which generates magnetic field, the winding coil which is the path for the field current and the wedge and retaining ring which prevents the radial movement of the coil. Relatively severe deformation was observed at the coil end section during the inspection of the generator for peaking-load operation, and the thermal-electricity and the centrifugal force were evaluated by the simple modeling of the windings to find the cause. But the simulation stress was not sufficient to induce the coil plastic deformation. The analysis result seems to be applicable to the base-load generators which runs continuously without shut down up to a year, but there had been more deformation than simulated for the generator which is started up and shut down frequently. The cause of the coil deformation was the restriction of the expansion and shrinkage. The restriction occurs when the winding coil shrinks, and the stress overwhelms the yield stress and cause the plastic deformation. The deformation is accumulated during the start-ups and shut-downs and the thermal growth occurs. The factors which induce the coil restriction during the expansion and shrinkage should be reduced to prevent the unallowable deformation. The resolutions are cutting off the field current earlier during the generator shut-down, modifying the coil end section to remove the stress concentration and making the insulation plate inserted between the coil end section and the retaining ring have the constant thickness.

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Effect of Heat Treatment Condition on Fine Structure of High strength Polyacrylonitrile(PAN) Fibre(III) (고강력 폴리아크릴로니트릴 섬유의 열처리에 의한 미세구조 변화(III))

  • Bang, Yun Hyuk;Lee, Chun Yong;Kim, Han Do;Lee, Mun Cheul;Cho, Hyun Hok
    • Textile Coloration and Finishing
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    • v.7 no.2
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    • pp.24-31
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    • 1995
  • The properties of carbon fibers made from PAN are controlled by the heat treatment conditions. The length changes of high strength homo-PAN and co-PAN (acrylonitrile/acrylamide= 98/2wt% ) fibers under constant tensile stress during heat treatment in nitrogen gas were investigated by measuring the shrinkage behavior. In order to elucidate the relation between the length and fine structure change, the measurements of the crystalline orientation and birefringence index etc. were made for the fibers treated under linear heating up to 27$0^{\circ}C$. There are two regions in the length change with heat treatment temperature. The change in the initial period is mainaly due to the relaxation of amorphous molecular chain confined by the fiber-manufacture process. The length change in later period is considered to arise as cyclization reactions. The co-PAN fibers caused a larger shrinkage, while the onset of the shrinkage change in later period is, shifted to lower temperature. Significant morphological changes are shown to precede onset of the cyclization reactions and also during these reactions.

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Modeling Techniques using Virtual Fixture for Analysing the Shrinkage of Axi-symmetric Welded Structures (가상 고정물을 이용한 축 대칭 용접물의 용접 변형 해석 모델링 기법)

  • Lee, Ho-Jin;Lee, Bong-Sang;Jung, In-Chul;Shim, Deog-Nam
    • Journal of Welding and Joining
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    • v.28 no.2
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    • pp.60-65
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    • 2010
  • Although two dimensional axi-symmetric modeling is useful for calculating the residual stresses of a cylindrical weldment such as a core barrel, this conventional axi-symmetric modeling can not express the behavior of shrinkage well in the locally heated weld zone. New technique of two dimensional axi-symmetric modeling using a virtual fixture is suggested to simulate the behavior of dimensional changes in the weld zone during the heating period of the welding. The virtual fixture in the model has a role to restrain the expansion of the high temperature heated region, which simulates equivalent intrinsic restraint effect of the weldment. In the restraint condition of the virtual fixture above the critical yield strength, the calculated shrinkages by using the suggested axi-symmetric model agreed well with those measured in a welded mock-up. The calculated residual stresses by using the suggested axi-symmetric model also agreed well with those calculated by using conventional axi-symmetric model which has beenused for calculating residual stresses in the weldment.

Deformation Analysis of Injection Molded Articles due to In-mold Residual Stress and Cooling after Ejection (사출 성형품의 금형내 잔류응력과 이형후 냉각에 의한 후변형 해석)

  • Yang, Sang-Sik;Kwon, Tai-Hun
    • Proceedings of the KSME Conference
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    • 2001.06c
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    • pp.251-256
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    • 2001
  • Deformation analysis of injection molded articles whose geometry is considered as the assembly of the thin flat plates has been conducted. For the in-mold analysis, thermo-viscoelastic stress calculation of rheologically simple amorphous polymer and in-mold deformation calculation considering the in-plane mold constraint has been done. Free volume theory has been used for the non-equilibrium density state by the fast cooling. At ejection, the redistribution of stress together with instantaneous deformation has been considered. During out-of-mold cooling after ejection, thermoelastic model based on the effective temperature has been adopted for the calculation of deformation. Two typical mold geometries are used to test the numerical simulation.

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Stress Corrosion Cracking of Heat Exchanger Tubes in District Heating System

  • Cho, Sangwon;Kim, Seon-Hong;Kim, Woo-Cheol;Kim, Jung-Gu
    • Corrosion Science and Technology
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    • v.18 no.2
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    • pp.49-54
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    • 2019
  • The purpose of this paper is to present failure analysis, of the heat exchanger tube in a district heating system. SS304 stainless steel is used, as material for the heat exchanger tube. The heat exchanger operates in a soft water environment containing a small amount of chloride ions, and regularly repeats operation and standstill period. This causes concentration of chloride ions on the outer surface of the tube, as well as repeat of thermal expansion, and shrinkage of the tube. As a result of microscopic examination, cracks showed transgranular as well as branched propagation, and many pits were present, at the initiation point of each crack. Energy disperstive spectroscopy analysis showed Fe and O peak, as well as Cl peak, meaning that cracks were affected by Cl ion. Failure of the tube was caused by chloride-induced stress corrosion cracking by thermal stress, high temperature, and localized enrichment of chloride ions.