• Title/Summary/Keyword: shotcrete

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Facilitation of the Diverse Processing of High Ductile ECC (Engineered Cementitious Composite) Based on Micromechanics and Rheological Control (마이크로 역학과 레올로지 제어에 의한 고인성 섬유복합재료 ECC(Engineered Cementitious Composite)의 다양한 타설 공정 구현)

  • Kim, Yun-Yong;Kim, Jeong-Su
    • Journal of The Korean Society of Agricultural Engineers
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    • v.47 no.5
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    • pp.27-39
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    • 2005
  • In the recent design of high ductile fiber-reinforced ECC (engineered cementitious composite), optimizing both processing and mechanical properties for specific applications is critical. This study presents an innovative method to develop new class ECCs, which possess the different fluid properties to facilitate diverse types of processing (i.e., self-consolidating or shotcrete processing) while maintaining ductile hardened properties. In the material design concept, we employ a parallel control of fresh and hardened properties by using micromechanics and cement rheology. Control of colloidal interaction between the particles is regarded as a key factor to allow the performance of the specific processing. To determine how to control the particle interactions and the viscosity of cement suspension, we first introduce two chemical admixtures including a highly charged polyelectrolyte and a non-ionic polymer. Optimized mixing steps and dosages we, then, obtained within the solid concentration predetermined based on micromechanical principle. Test results indicate that the rheological properties altered by this approach were revealed to be highly effective in obtaining the desired function of the fresh ECC, allowing us to readily achieve hardened properties, represented by pseudo strain-hardening behavior in uniaxial tension.

Damage Conditions of the Slope Structures due to ARD (산성암반배수에 의한 사면구조물의 피해 현황)

  • Park, Sam-Gyu;Kim, Jae-Gon;Lee, Jin-Soo;Kim, Tong-Kwon;Ko, Kyung-Seok;Lee, Gyoo-Ho
    • Proceedings of the Korean Geotechical Society Conference
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    • 2005.03a
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    • pp.878-883
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    • 2005
  • This paper describes the effect of acid rock drainage(ARD) produced from the cut slope on the slope structures. Acid rock drainage is originated from a rock quarry located in coal mine zone and mineralization belt of Chosen Supergroup and Ogcheon group, andesite with the pyrite, and acid sulfate soils of Tertiary in Korea. The cut slope, where acid rock drainage comes out, almost has been constructed by shotcrete and planting works. According to the field observation results, in most cases, the acid rock drainage has an adverse effect on slope structures. The shotcrete, anchors and rock bolts produced corrosive action, and bad germination and growth diseases of covering plants of the slope planting construction due to ARD.

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An experimental study on performance of concrete with constituent materials of shotcrete (숏크리트 구성 재료에 따른 콘크리트 성능에 관한 실험적 연구)

  • Kim, Sang-Myung;Shin, Jin-Yong;Ma, Sang-Jun;Nam, Kwan-Woo;Kim, Ki-Ho
    • Journal of Korean Tunnelling and Underground Space Association
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    • v.10 no.1
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    • pp.59-68
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    • 2008
  • The experiment was carried out to investigate the influence of coarse aggregate, admixture, and accelerator on the properties of concrete. As the maximum size of coarse aggregate decreased from 13 mm to 8 mm, fluidity of fresh concrete declined but compressive strength and dynamic modulus of elasticity of hardened concrete increased remarkably. The mechanical properties of concrete substituted silica fume to the plain concrete improved, the compressive strength of that substituted blast furnace slag increased slightly. The hydration reaction and compressive strength of specimen with sodium luminate type accelerator were high at initial, but specimen with alkali free type accelerator improved largely in 28 days.

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A Study on the Design Loads of NATM Tunnel Concrete Lining (NATM 터널 콘크리트라이닝 설계하중에 관한 연구)

  • 천병식;신영완
    • Tunnel and Underground Space
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    • v.11 no.2
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    • pp.96-108
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    • 2001
  • A concrete lining of NATM tunnel is the final product of a process that involves planning and evaluation of user needs, geotechnical investigations, analysis of ground-lining interaction, construction, and observations and modifications during construction. The designer must consider the lining in context of the many function, construction, and geotechnical requirements. Also, the loss of supporting capacity of shotcrete lining due to poor rock qualities and shotcrete erosion must be considered. The values, shapes, and estimating methods of rock load and water pressure are very different with every designers. Estimating methods of rock loads used in the design of NATM tunnel concrete lining are investigated. Structural analyses are done in various load combinations, and the member forces(moment, axial force and shear force) are compared. The adequate load combination of rock load and water pressure is proposed.

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Characteristics of Noise Exposure Level on Workers of Tunnel Construction Sites (일부 터널건설현장 근로자의 소음노출 수준에 대한 고찰)

  • Kim, Kab Bae;Jang, Jae-Kil
    • Proceedings of the Korean Society for Noise and Vibration Engineering Conference
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    • 2013.04a
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    • pp.739-744
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    • 2013
  • The aim of this study is to evaluate the noise level from the machines used for tunnel construction and to analyze the noise exposure level of workers engaged in tunneling works. The sound level meter and noise dosimeters was used for the monitoring of noise in the tunneling work sites. The average noise from jumbo drill was 113.0 dE(A), the noise from pay loader was 92.4 dB(A), the noise from backhoe was 99.9 dB(A) and the noise from shotcrete machine was 94.3 dE(A). The tunneling workers were exposed to 66.9~94.9 dB(A) of noise and other workers exposed to less than 90 dB(A) of noise. Jumbo drill operators were exposed to to 82.5~84.2 dB(A) of noise, backhoe operators were exposed to 70.2~94.9 dB(A) of noise, shotcrete machine operators were exposed to 68.2~74.7 dB(A) of noise and pay loader operators were exposed to 59.2~81.3 dE(A) of noise.

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Shotcrete-Retrofit of Shear Walls with an Opening (개구부를 가지는 전단벽의 숏크리트 보강)

  • Choi, Youn-Cheul;Choi, Chang-Sik;Kim, Hyun-Min;Lee, Li-Hyung
    • Journal of the Korea institute for structural maintenance and inspection
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    • v.11 no.5
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    • pp.71-80
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    • 2007
  • Because of the characteristics relating to high tensile ductility, High Performance Fiber Reinforced Cementitious Composites (HPFRCC) are studied to be adopted in repair and retrofit of buildings. A series of three shear wall specimens was tested under constant axial stress and reversed cyclic lateral loading in order to evaluate the seismic retrofit that had been proposed for the shear wall with the opening. The retrofit involved the use of newly developed ECC and MDF(Macro Defect Free), both of which are sprayed through the high pressure pump, over the entire face of the wall. The results indicate that two difference types of retrofitting strategy make the different effects of a rise in the strength and ductility of each specimen.

Preparation of shotcrete coarse aggregate with low grade clay and coal ash (저급 점토와 석탄회를 이용한 숏크리트용 골재의 제조)

  • Kim, Kyung-Nam;Jung, Hee-Su;Park, Hyun
    • Journal of the Korean Crystal Growth and Crystal Technology
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    • v.20 no.3
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    • pp.147-152
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    • 2010
  • In this study, the artificial coarse aggregate was manufactured by using coal ash and low grade clay. The characteristics of a coal ash-clay system were investigated using XRD, XRF, TG-DTA, SEM and Dilatometer with various coal ash contents. The chemical compositions are the fly ash, bottom ash and clay, $Al_2O_3$ are 28.5 wt%, 32.4 wt% and 18.1 wt%, and $SiO_2$ are 33.0 wt%, 53.7 wt% and 68.4 wt% in weight ratio, respectively. The shrinkage of specimens started at around $850^{\circ}C$ and changed little up to $1100^{\circ}C$, but increased markedly at above $1100^{\circ}C$. The shrinkage rate is strongly related to the decarbonization amount of coal ash. At the sintering temperature $1150^{\circ}C$, it was found that quartz, mullite, anorthite and albite phase exist in all specimens. It was found that bottom-clay system specimen sintered at $1150^{\circ}C$ had a good compressive strength of 87.5 kg/$cm^2$, and the compressive strength of bottom-clay specimen was higher than that of fly-clay system specimen. The reusability of coal ash as a raw material in the process of shotcrete resources such as artifical coarse aggregate is highly expected.

A Study on Concrete Lining Stress Changes Considering Load Supporting Capacity of Primary Supports of NATM Tunnel (NATM 터널에서 1차지보재의 지보압을 고려한 콘크리트라이닝 응력변화에 관한 연구)

  • Jeon, Sang Hyun;Shin, Young Wan;Yoo, Han Kyu
    • KSCE Journal of Civil and Environmental Engineering Research
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    • v.31 no.4C
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    • pp.147-154
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    • 2011
  • Currently NATM tunnels are designed by applying the initial ground loads caused during construction to the primary supports, conisting of shotcrete, steel ribs and rock bolts. For long term considerations, it is assumed that the primary supports lose its functionality and therefore the secondary support, i.e. concrete lining, is design to resist against the entire ground loads. But the steel ribs, usually applied to bad ground conditions, are embedded in shotcrete causing very little corrosion and therefore the assumption that the primary support will lose all of its functionality is too conservative. Also even though shotcrete carbonates in long term, excluding it from design is also too conservative. In this study, we have, through analytical and numerical analysis, set a rational level of support pressure and allowable relaxed rock mass height sustainable by the primary support for long term design. Changes in sectional forces of the concrete lining considering the calculated support pressure of the primary supports was also carried out. Shallow subway tunnels were considered in the analysis with weathered rock and soft rock ground conditions. The analysis results showed that, by considering the support pressure of steel ribs, an economical design of the concrete lining is possible.

A Study on the Numerical Analysis of A NATM Tunnel with Consideration of Construction Procedure and Field Measurement (시공과정 및 현장계측을 고려한 NATM 터널의 수치해석적 연구)

  • Park, Choon-Sik;Kang, Man-Ho
    • Tunnel and Underground Space
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    • v.20 no.1
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    • pp.28-38
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    • 2010
  • In order to investigate the tendency of general displacements and behaviors with respect to each construction process as well as the applicability of numerical analysis schemes, this research has focused on not only analyzing a variety of field observations made in a NATM tunnel, such as displacement of top and side, stress of shotcrete and axial strength of rock bolt, but also carrying out a series of numerical analyses. It was established from the investigation that the 2-dimensional continuum numerical analysis was the one which could more accurately predict displacement of crown and side in the area of one step excavation (patten, P1-P3), while the 2-dimensional discontinuum analysis was the most suitable scheme to study that of two step excavation (patten, P4-P6). In addition, the 2-dimensional continuum analysis enabled to appropriately predict the axial strength of rock bolt and stress of shotcrete in all the area of the tunnel. Finally, it has been possible to conclude from the study that the 3-dimensional continuum analysis should be applied to inspect the behavior and tendency with respect to each stage of the construction as well as in the case of joints, such as large turnouts where relaxation loads in both of horizontal and vertical direction are piled up.

Long-term strength of shotcrete with improved C12A7 based mineral accelerator (개량형 C12A7계 광물계 급결제를 사용한 숏크리트의 장기강도 평가)

  • Won, Jong-Pil;Hwang, Un-Jong;Lee, Su-Jin;Lee, Jae-Ho;Jang, Seok-Bu
    • Journal of Korean Tunnelling and Underground Space Association
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    • v.16 no.2
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    • pp.135-148
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    • 2014
  • This study was performed to evaluate the performance about Improved C12A7 based mineral accelerator (ICM) increased in initial and long-term strength. ICM was developed to overcome the long-term strength decrease in existing accelerator. To evaluate the performance of ICM according to addition rate, setting time, compressive strength, and flexural strength tests were conducted in laboratory. In results, initial setting time was slower, final setting time was faster than existing $C_{12}A_7$ based mineral accelerator (CM) when usage of ICM 6%. In compressive and flexural strength, existing CM was higher than ICM at 3hours and 1day. After 7days, strength of shotcrete using ICM was increased. Rebound test, compressive strength and flexural strength test with optimum addition rate through the laboratory test were conducted in field. Field experiment results were the same as laboratory test. Long-term strength performance of ICM was superior to existing accelerator.