• Title/Summary/Keyword: shot-by-shot

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Development of A Hoist Control Equipment for Shot Ball Transfer (쇼트볼 이송을 위한 호이스트 자동제어 장치 개발)

  • Choi, Jong-Jun;Choi, Young-Kiu
    • 전자공학회논문지 IE
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    • v.47 no.2
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    • pp.47-53
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    • 2010
  • The purpose of this paper is to build on automatic system for the shot ball transfer hoist. The shot ball is used to remove completely paint or leftovers before spreading the new paint on a large vessels surface. The shot ball is made of melted iron through cooling process, and it is transferred to hopper by electromagnet of hoist. Currently, the transfer process of the shot ball is performed by manual operation, and the transfer process is inefficient. So we have developed an automatic system to replace the manual system. The developed automation systems have efficient and accurate position control performance.

A Study on the Runner and Gate Consequence of Manufacture Double Shot Molding using CAE (CAE 를 이용한 이중사출 제품의 러너 및 게이트 영향에 대한 연구)

  • Kim, O.R.;Cha, B.S.;Lee, S.Y.;Kim, Y.G.;Woo, C.K.
    • Transactions of Materials Processing
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    • v.18 no.2
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    • pp.160-165
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    • 2009
  • A Study on Effects of the Runner and the Gate of double shot injection molded Parts using CAE Double shot injection molding can inject two different materials or two different colors in the same mold in a injection molding process. Double shot injection molded parts can be characterized that the base part maintains strength and specified part can inject soft-material. It can reduce the production cost by single automatic operations. In this paper, we designed double shot injection mold for automobile emote control To inject secondary part, this part is used as an insert after external appearance of product is injected. CAE analysis was progressed gate location and runner size as variables. The analysis result is reflected in mold design process. As a result, it could solve problems which are generated in the conventional mold. Additionally, cost can be downed by reducing runner weight. As well as it could omit painting process because the surface of finished product is improved through new mold.

A 3D FEA Model with Plastic Shots for Evaluation of Peening Residual Stress due to Multi-Impacts (다중충돌 피닝잔류응력 평가를 위한 소성숏이 포함된 3차원 유한요소해석 모델)

  • Kim, Tae-Hyung;Lee, Hyungy-Il
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.32 no.8
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    • pp.642-653
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    • 2008
  • In this paper, we propose a 3-D finite element (FE) analysis model with combined physical behavior and kinematical impact factors for evaluation of residual stress in multi-impact shot peening. The FE model considers both physical behavior of material and characteristics of kinematical impact. The physical parameters include elastic-plastic FE modeling of shot ball, material damping coefficient, dynamic friction coefficient. The kinematical parameters include impact velocity and diameter of shot ball. Multi-impact FE model consists of 3-D symmetry-cell. We can describe a certain repeated area of peened specimen under equibiaxial residual stress by the cell. With the cell model, we investigate the FE peening coverage, dependency on the impact sequence, effect of repeated cycle. The proposed FE model provides converged and unique solution of surface stress, maximum compressive residual stress and deformation depth at four impact positions. Further, in contrast to the rigid and elastic shots, plastically deformable shot produces residual stresses closer to experimental solutions by X-ray diffraction. Consequently, it is confirmed that the FE model with peening factors and plastic shot is valid for multi-shot peening analyses.

Video Shot Detection Based on Video Frame Types (비디오 프레임 타입을 이용한 비디오 셧 검출)

  • Kim, Young-Bin;Ryu, Kwang-Ryol;Sclabassi, Robert J.
    • Proceedings of the Korean Institute of Information and Commucation Sciences Conference
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    • 2007.06a
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    • pp.145-148
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    • 2007
  • The video shot detection based on video picture type is presented in this paper. The detection algorithm is used MPEG compressed video frame directly, not reconstructed the original image. For shot detection, I and P frame of MPEG video bit stream are classified. The detecting scene cuts at I pictures are detected by reconstructed DC image. While scene cuts at P picture frame by monitoring the percentage of Intra-macroblocks per P picture. Experimental results on the test video bit stream is shown the detection rate of $85\sim98%$ and searching time is 4 times faster than the previously known video shot detection algorithm on the decompressed video shot.

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A Study on the Effect of Compressive Residual Stress for Corrosion Property of SUP-9 Steel Using as Suspension Material (현가장치재 SUP-9강의 부식특성에 미치는 압축잔류응력의 영향에 관한 연구)

  • Ru Hyung-Ju;An Jae-pil;Park Keyung-dong
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.29 no.7 s.238
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    • pp.930-937
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    • 2005
  • One of the useful technology for light-weightening of components required in the automobile and machine industry is to use of high strength materials. To improve material properties, carbonizing treatment, nitrifying treatment, and shot-peening method are representatively applied, However, the shot-peening method is generally used to remove the surface defect of steel and to improve the fatigue strength on surface. Benefits by shot peening are to make increase resistance against fatigue, stress corrosion cracking, fretting, galling, erosion and closing of pores. In this paper, investigated the effect of shot peening on the corrosion of SUP-9 steel immersed in $3.5\%$ NaCl solution and corrosion characteristics by the heat treatment during shot peening process. The immersion test was performed on the four kinds of specimens. Corrosion potential, polarization curve, residual stress and etc. were investigated from the experimental results.

Shot boundary Frame Detection and Key Frame Detection for Multimedia Retrieval (멀티미디어 검색을 위한 shot 경계 및 대표 프레임 추출)

  • 강대성;김영호
    • Journal of the Institute of Convergence Signal Processing
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    • v.2 no.1
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    • pp.38-43
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    • 2001
  • This Paper suggests a new feature for shot detection, using the proposed robust feature from the DC image constructed by DCT DC coefficients in the MPEG video stream, and proposes the characterizing value that reflects the characteristic of kind of video (movie, drama, news, music video etc.). The key frames are pulled out from many frames by using the local minima and maxima of differential of the value. After original frame(not do image) are reconstructed for key frame, indexing process is performed through computing parameters. Key frames that are similar to user's query image are retrieved through computing parameters. It is proved that the proposed methods are better than conventional method from experiments. The retrieval accuracy rate is so high in experiments.

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Detecting Shot Boundaries of Dynamic Images Using Certainty Factors (확신도를 이용한 동영상의 화면변환 감지)

  • Jang, Seok-Woo
    • Journal of the Korea Academia-Industrial cooperation Society
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    • v.12 no.12
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    • pp.5902-5909
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    • 2011
  • In this paper, we propose a new method to detect abrupt and gradual shot transitions of video data by using certainty factors. The abrupt transitions denotes cuts and the gradual transitions fade in, fade out, dissolve, horizontal wipes, vertical wipes, Barn Doors, and Iris Rounds. The suggested method first extracts representative features for each shot transition and determines corresponding shot transitions by integrating all the extracted features and inferring adequate transitions. To verify the performance of the proposed shot transition method, experimental results show that the suggested method can detect shot transitions more accurately than existing methods.

Effect of Casting Thickness and Plunger Velocity on Porosity in Al Plate Diecasting (Al 박육 다이캐스팅 주물에서 기포결함에 미치는 주물두께, 사출속도의 영향)

  • Kang, Ho-Jeong;Park, Jin-Young;Kim, Eok-Soo;Cho, Kyung-Mox;Park, Ik-Min
    • Journal of Korea Foundry Society
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    • v.35 no.4
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    • pp.80-87
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    • 2015
  • The Al die casting process has been widely used in the manufacturing of automotive parts when the process requires near-net shape casting and a high productive rate. However, porosity arises in the casting process, and this hampers the wider use of this method for the creation of high-durability automotive components. The porosity can be controlled by the shot condition, but, it is critical to set the shot condition in the sleeve, and it remains difficult to optimize the shot condition to avoid air entrapment efficiently. In this study, the 4.5 mm, 2.0 mm plate die castings were fabricated under various shot conditions, such as plunger velocities of 0.7 m/s ~ 3.0 m/s and fast shot set points of the cavity of -25%, 0%, 25%, and 50%. The mold filling behavior of Al melts in the cavity was analyzed by a numerical method. Also, according to the shot conditions, the results of numerical analyses were compared to those of die-casting experiments. The porosity levels of the plate castings were analyzed by X-ray CT images and by density and microstructural analyses. The effects of the porosity on the mechanical properties were analyzed by tensile tests and hardness tests. The simulation results are in good general agreements with the die-casting experimental results. When plunger velocity and fast shot set point are 1.0 m/s and cavity 25% position, castings had optimum condition for good mechanical properties and a low level of porosity.

A Study on Optimal Solution of Short Shot Using Modular Fuzzy Logic Based Neural Network (MENN) (모듈형 퍼지-신경망을 이용한 미성형 사출제품의 최적 해결에 관한 연구)

  • 강성남;허용정;조현찬
    • Journal of the Korean Institute of Intelligent Systems
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    • v.11 no.6
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    • pp.465-469
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    • 2001
  • In injection molding short shot is one of the frequent and fatal defects. Experts of Injection molding usually adjust process conditions such as injection time, mold temperature, and melt temperature because it is most economic way in time and cost. However, it is difficult task to find appropriate process conditions for troubleshooting of short shot as injection molding process is a highly nonlinear system and process conditions are coupled. In this paper, a modular fuzzy neural network (MFNN) has been applied to injection molding process to shorten troubleshooting time of short shot. Based on melt temperature and fill time, a reasonable initial mo이 temperature is recommenced by the NFNN, and then the mold temperature is inputted to injection molding process. Depending on injection molding result, specifically the insufficient quantity of an injection molded part. and appropriate mold temperature is recommend repeatedly through the NFNN.

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Verification of Finite Element Model Using the Almen Strip Test and Its Applications to Calculate Residual Stress Distribution (알멘 스트립 시험 모사를 이용한 유한요소모델의 유효성 검증 및 잔류응력분포 계산)

  • Yang, Z.R.;Park, S.H.;Lee, Y.S.
    • Transactions of Materials Processing
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    • v.21 no.3
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    • pp.172-178
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    • 2012
  • We performed a shot peening test and used a 2-D finite element model which predicts the compressive residual stress distribution below the material's surface. In this study, the concept of 'impact cycle' is introduced to account for the irregularity in the shot's impact position during testing. The impact cycle was imbedded in the finite element model. In the shot peening test, shot bombarded a type-A Almen strip surface with different impact velocities. To verify the proposed finite element model, we compared the deformed cross sectional shape of the Almen strips with the shapes computed by the proposed finite element model. Good agreement was noted between measurements and the finite element model predictions. With the verified finite element model, a series of finite element simulations was conducted to compute the residual stress distribution below the material's surface and the characteristics of these distributions are discussed.