• 제목/요약/키워드: sheet metal forming process

검색결과 428건 처리시간 0.027초

셸 요소를 적용한 전체 스팸핑 공정의 성형 해석에 관한 연구 (A Study on Forming Analysis of Overall Stemping Process Apply Shell Element)

  • 정동원;김동홍;김봉천
    • 한국생산제조학회지
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    • 제20권3호
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    • pp.329-334
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    • 2011
  • The characteristic of sheet metal process is the few loss of material during process, the short processing time and the excellent price and strength. The static implicit finite element method is applied effectively to analyze stamping processes from using AutoForm software. The simulation analysis can be applied to the membrane elements and shell elements. Membrane elements can be applied to good efficiency, but lower than the accuracy of shell elements. Therefore, simple drawing process applies membrane element, and spring-back and analysis of stamping process are judged that it is most efficient that apply shell clement. This study, the simulated results for stamping processes are shown and discussed.

AZ31 합금 판재의 변형모드에 따른 성형한계에 관한 연구 (Forming Limits Diagram of AZ31 Alloy Sheet with the Deformation Mode)

  • 정진호;이영선;권용남;이정환
    • 소성∙가공
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    • 제17권7호
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    • pp.473-480
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    • 2008
  • Sheet metal forming of Mg alloy is usually performed at elevated temperature because of the low formability at room temperature. Therefore, strain rates affected with the forming temperature and speed must be considered as important factor about formability. Effects of process parameters such as various temperatures and forming speeds were investigated in circular cup deep drawing. From the experimental results, it is known that LDR (Limit Drawing Ratio) increase as the strain rate increase. On the contrary, the FLD (Forming Limit Diagram) shows lower value as faster strain rate. Therefore, anisotropy values are investigated according to the temperature and strain rates at each forming temperature. R-values also represent higher value as faster strain rate. It is known that the formability can be different with the deformation mode on warm forming of AZ31 alloy sheet.

스테인리스-알루미늄 클래드 강판재의 원형컵 온간 성형성 연구 (Investigation of Formability of Cylindrical Cups in Warm Drawing of Stainless-Aluminum Clad Sheet Metal)

  • 류호연;김영은;김종호
    • 대한기계학회논문집A
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    • 제24권1호
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    • pp.87-93
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    • 2000
  • Warm, forming technique which is one of the new forming technologies to improve formability of sheet metal is applied to the cylindrical cup drawing of stainless-aluminum. clad sheets. In experiments the temperature of die and blank holder is varied from room temperature to 18$0^{\circ}C$, while the punch is cooled by circulation of coolant to increase the fracture strength of workpiece on the punch corner area. Test materials chosen for experiments are STS304-A1050-STS304, STS304-A1050-STS430 clad sheets and A1050-0 aluminum sheet. Teflon film as a lubricant is used on both sides of a workpiece. The limit drawing ratio as well as quality of drawn cups(distribution of thickness and hardness)are investigated and validity of warm drawing process is also discussed.

Clad Sheet(Mg-Al-SUS) 성형성에 관한 해석 기법의 연구 (A Study of the FEM Method on the Clad Sheet Metal Formability)

  • 정택우;이영선;김대용;문영훈
    • 한국소성가공학회:학술대회논문집
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    • 한국소성가공학회 2009년도 추계학술대회 논문집
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    • pp.399-402
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    • 2009
  • The Clad sheet is made roll-bonding process of the one or more material with the different property. Good formability is an essential property in order to deform a clad metal sheet to a part or component. In this study, the mechanical properties and formability of a Mg-Al-SUS clad sheet are investigated. The clad sheet was deformed at elevated temperatures because of its poor formability at room temperature. Tensile tests of the each material and clad sheet were performed at various temperatures and at various strain rates. The limited draw ration (LDR) was obtained using a deep drawing test to measure the formability of the clad sheet. A finite element (FE) analysis was performed to predict formability of the cup drawing product, one_layer model and three_layer model.

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스피닝 공정에서의 스프링백 현상에 관한 연구 (Study on the Appearance Spring back of Spinning Process)

  • 박중언;이우영;최석우;나경환;김승수
    • 한국정밀공학회:학술대회논문집
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    • 한국정밀공학회 2000년도 춘계학술대회 논문집
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    • pp.837-841
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    • 2000
  • Spinning process is a chipless metal forming method for axi-symmetric parts, which is more economical, efficient and versatile method of producing parts than the other sheet metal forming process such as stamping or deep drawing. It is a point deformation process where a metal disc. cylinderical workpiece. or preform in contact with a rotating chuck is plastically deformed by axial or axial-radial Motions of a tool or roller. in this study the variation of spring back with respect to various forming roller corner radius(Rr) and angle of roller holder($\alpha$) is investigated. Good as a result will help to get more precise shape by control of spring back.

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굽힘이 고려된 개량박막요소를 이용한 평면이방 박판금속 성형해석 (Sheet Metal Forming Analysis with Planar Anisotropic Materials using a Modified Membrane Element considering Bending Effect)

  • 최태훈;허훈
    • 한국소성가공학회:학술대회논문집
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    • 한국소성가공학회 1997년도 춘계학술대회논문집
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    • pp.183-187
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    • 1997
  • A membrane element is regarded as more preferable rather than other elements in the sense of its computing efficiency and the merit with respect to contact treatment. However, it cannot consider the bending effect during the deformation. Moreover, due to the characteristics of rolling process, sheet metal has anisotropy with respect to the direction in the plane. To take the bending effect into account, a modified membrane element was introduced and improved to consider planar anisotropic characteristics with the aid of Hill's quadratic criterion.

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초소성 판재의 벌지성형 공정 해석 (An Analysis of Superplastic Bulging of Sheet Metal)

  • 홍성석;이성호;이종수
    • 소성∙가공
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    • 제1권1호
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    • pp.87-94
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    • 1992
  • An analytical method has been presented for the study of the superplastic bulging process of sheet metal. Through this method, it is possible to obtain the optimum pressure-time curve for the superplastic forming and to predict the thickness distribution of bulged sheet metal with less computational cost than that by finite element analysis. Experiments have been performed to confirm the results of this analysis with Supral 150 sheets by adopting the computed optimum pressure-time curve. Good agreement between predictions and experimental data has been obtained for the bulged profile and its thickness distribution.

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원통의 2단 인장드로잉 성형에 관한 연구 (A Study of Cup forming by double Stretch-Drawing Process)

  • 김영수;정태훈;일본명
    • 한국공작기계학회:학술대회논문집
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    • 한국공작기계학회 2003년도 추계학술대회
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    • pp.406-411
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    • 2003
  • It is clearly demonstrated that deeper cups could be formed by single and double stretch-drawings from smaller circular blanks due to such wall-thinning action than in the usual deep-drawing of larger blanks. From this fact, it is emphasized that the deep-drawability of a sheet metal Is not evaluated simply by the conventional L.D.R (limiting drawing ratio), but the depth of the drawn cup should also be taken into account. Many experimental data about various metals and thicknesses given in this paper offer a valuable information in this process for more general use which recommends to replace the conventional deep-drawing process by the stretch-drawing process both for single and double operations. In the single stretch-drawing, it is also confirmed that a deeper cup can be produced by raising the blank-holding force at later stage of operation.

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Development of The Pilotless Type Progressive Die for Thin Sheet Metal

  • Sim, Sung-Bo;Jang, Chan-Ho;Sung, Yul-Min
    • 한국해양공학회:학술대회논문집
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    • 한국해양공학회 2001년도 춘계학술대회 논문집
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    • pp.289-294
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    • 2001
  • This study reveals the thin sheet metal Process with multi-forming die that the name is progressive die, also high precision production part is made. They require analysis of many kinds of important factors, i.e. theory and practice of metal press working and its phenomena, die structure, machining condition for die making, die material, heat treatment of die components, know-how and so on. In this study, we designed and constructed a multi-forming progressive die as a bending working of multi-stage and peformed through the try out. Out of the characteristics of this paper that nothing might be ever seen before such as this type of research method on the all of processes of thin and high precision production part.

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