• 제목/요약/키워드: shearing surface

검색결과 186건 처리시간 0.028초

정수압을 이용한 홀 펀칭공정의 유한요소 해석 (Finite Element Analysis of the Hydro-mechanical Punching Process)

  • 윤종헌;김승수;김응주;박훈재;최태훈;이혜진;허훈
    • 소성∙가공
    • /
    • 제15권3호
    • /
    • pp.220-225
    • /
    • 2006
  • This paper investigates the characteristics of a hydro-mechanical punching process. The hydro-mechanical punching process is divided into two stages: the first stage is the mechanical half piercing in which an upper punch goes down before the initial crack is occurred; the second stage is the hydro punching in which a lower punch goes up until the final fracture is occurred. Ductile fracture criteria such as the Cockcroft, Brozzo and Oyane are adopted to predict the fracture of sheet material. The index values of ductile fracture criteria are calculated with a user material subroutine, VUMAT in the ABAQUS Explicit. The hydrostatic pressure retards the initiation of a crack in the upper region of the blank and induces another crack in the lower region of the blank during the punching process. The final fracture zone is placed at the middle surface of the blank to the thickness direction. The result demonstrates that the hydro-mechanical punching process makes a finer shearing surface than the conventional one as hydrostatic pressure increases.

홀 펀칭공정에서 이방성 발전에 관한 연구 (Development of anisotropy in the hole punching process)

  • 윤종헌;이용신;김승수;김응주;허훈
    • 한국소성가공학회:학술대회논문집
    • /
    • 한국소성가공학회 2005년도 추계학술대회 논문집
    • /
    • pp.287-290
    • /
    • 2005
  • The shearing and punching processes are analyzed with the finite element method using an isotropic material model. The experimental result in the punching process shows that final radiuses of sheet metal according to the rolling direction and transverse direction are different because of the material anisotropy. The material anisotropy is induced by complicated large deformation in the polycrystalline aggregate. The contact region between the punch and sheet metal experiences severe deformation such as shear, compression and tension in the punching process. In this paper, the analysis of punching process for Al 1100 is performed with the ABAQUS Standard. The analysis of texture development and evolution is carried out based on the deformation history in the punching process. The deformation histories are extracted by UMAT in the ABAQUS Standard. The torture development is investigated with the pole figure and yield surface during the punching process.

  • PDF

Effect of Low Temperature Plasma Treatment on Wool Fabric Properties

  • Kan C. W.;Yuen C. W. M.
    • Fibers and Polymers
    • /
    • 제6권2호
    • /
    • pp.169-173
    • /
    • 2005
  • Low temperature plasma (LTP) treatment was applied to wool fabric with the use of a non-polymerizing gas, namely oxygen. After the LTP treatment, the fabric properties including low-stress mechanical properties, air permeability and thermal properties, were evaluated. The low-stress mechanical properties were evaluated by means of Kawabata Evaluation System Fabric (KES-F) revealing that the tensile, shearing, bending, compression and surface properties were altered after the LTP treatment. The changes in these properties are believed to be related closely to the inter-fiber and inter-yam frictional force induced by the LTP. The decrease in the air permeability of the LTP-treated wool fabric was found to be probably due to the plasma action effect on increasing in the fabric thickness and a change in fabric surface morphology. The change in the thermal properties of the LTP-treated wool fabric was in good agreement with the above findings and can be attributed to the amount of air trapped between the yams and fibers. This study suggested that the LTP treatment can influence the final properties of the wool fabric.

Hydro-mechanical hole punching 공정의 유한요소 해석 (FE Analysis for hydro-mechanical Hole Punching Process)

  • 윤종헌;김승수;박훈재;최태훈;이혜진;허훈
    • 한국소성가공학회:학술대회논문집
    • /
    • 한국소성가공학회 2005년도 춘계학술대회 논문집
    • /
    • pp.159-162
    • /
    • 2005
  • The milli-components for electronic and medical device etc. have been manufactured by conventional process. Forming and machining process for those milli-components need tremendous cost and time because products require higher dimensional accuracy than the conventional ones. For instance, conventional mechanical punching process has many drawbacks for applying to high accuracy products. The final radius of hole can be varied and burr which interrupting another procedure is generated. Hydro-mechanical punching process makes possible to reduce amount of burr and obtain the fine shearing surface using the operating fluid. Hydrostatic pressure retards occurrence of initial crack and induces to locate the fracture surface in the middle of sheet to thickness direction. In this paper, Hydro-mechanical punching process is analyzed using finite element method and the effect of hydrostatic pressure is evaluated during punching process. The prediction of fracture is performed adopting the various ductile fracture criteria such as Cockcroft, Brozzo and Oyane's criterion using a user subroutine in ABAQUS explicit.

  • PDF

THE EFFECTS OF SURFACE CONTAMINATION ON THE SHEAR BOND STRENGTH OF COMPOMER

  • Heo, Jeong-Moo;Lee, Su-Jong;Im, Mi-Kyung
    • 대한치과보존학회:학술대회논문집
    • /
    • 대한치과보존학회 2001년도 추계학술대회(제116회) 및 13회 Workshop 제3회 한ㆍ일 치과보존학회 공동학술대회 초록집
    • /
    • pp.577-577
    • /
    • 2001
  • The lastest concepts in bonding are "total etch", in which both enamel and dentin are etched with an acid to remove the smear layers, and "wet dentin" in which the dentin is not blown dry but left moist before application of the bonding primer. Ideally, the application of a bonding agent to tooth structure should be insensitive to minor contamination from oral fluids. Clinically contaminations such as saliva, gingival fluid, blood and handpiece lubricant are often encountered by dentists during preparation of a restoration. The aim of this study was to evaluate the effect of contamination by hem-ostatic agents on shear bond strength of compomer restorations. One hundred and ten extracted human maxillary and mandibular molar teeth were collected. The teeth were cleaned from soft tissue remnant and debris and stored in physiologic solution until they were used. Small flat area on dentin of the buccal surface were wet ground serially with 400, 800 and 1200 abrasive paper on automatic polishing machine. The teeth were randomly divided into 11 groups. Each group was conditioned as follows: Group 1 : Dentin surface was not etched and not contaminated by hemostatic agents. Group2 : Dentin surface was not etched but was contaminated by Astringedent (Ultradent product Inc., Utah, U.S.A.). Group3 : Dentin surface was not etched but was contaminated by Bosmin (Jeil Phann, Korea.). Group4 : Dentin surface was not etched but was contaminated by Epri-dent (Epr Industries, NJ, U.S.A.). Group5: Dentin surface was etched and not contaminated by hemostatic agents. Group 6 : Dentin surface was etched and contaminated by Astringedent. Group7 : Dentin surface was etched and contaminated by Bosmin. Group8 : Dentin surface was etched and contaminated by Epri-dent. Group9 : Dentin surface was contaminated by Astringedent. The contaminated surface was rinsed by water and dried by compressed air. Group10 : Dentin surface was contaminated by Bosmin. The contaminated surface was rinsed by water aud dried by compresfed air. Group 11 : Dentin surface was contaminated by Epri-dent. The contaminated surface was rinsed by water and dried by compresfed air. After surface conditioning, F2000 was applicated on the conditoned dentin surface. The teeth were thermocycled in distilled water at $5^{\circ}C\;and\;55^{\circ}C$ for 1000 cycles. The samples were placed on the binder with the bonded compomer-dentin interface parallel to the lmife-edge shearing rod of the Universal testing machine(Zwick 020, Germany) running at a cross head speed of 1.0mmimin. There were no significant differences in shear bond strength between groups 1 and group 3 and 4, but group 2 showed significant decrease in shear bond strength compared with group 1. There were no significant differences in shear bond strength between group 5 and group 7 and 8, but group 6 showed significant decrease in shear bond strength compared with group 5. There were no significant differences in shear bond strength between group 5 and group 9, 10 and 11.

  • PDF

한복지의 역학적 특성에 관한 연구 (제2보) 여자용 추동한복지 (A Study on the Mechanical Properties of Fabrics for Korean Folk Clothes (Part 2) On the Women's Fall & Winter Fabrics)

  • 성수광;고재운;권오경
    • 한국의류학회지
    • /
    • 제12권2호
    • /
    • pp.169-179
    • /
    • 1988
  • In the part 1, relations were found between fundmental mechanical properties and primary hand values, performance of Korean women's summer fabrics. In this paper, in order to investigate the hand values and mechanical properties such as tensile, shearing, bending, compression, surface and thickness & weight of the women's fall & winter fabrics were measured by KES-F system. Sorts of 90 commercial fabrics for women's fall & winter clothes were classfied into 39 silk and 51 polyester fabrics according to meterials. The experimental results were analysed statistically to relate the hand values and the mechanical properties and concerning to formation of weared clothes and transformation behavior were investigated. Furthermore, there mechanical properties as well as their hand values were discussed in comparison with those values for kimono fabrics. The main results are summarized as follows; 1. The shape of silk fabrics in formation for weared clothes show a box-shaped silhouette. Polyester fabrics has a easy to shape-less and make a silhouette which goes along with the body. 2. Silk fabrics for Korean women's fall & winter clothes have ${\pm}1\sigma$ range of bending, shearing, surface properties and thickness as compared with kimono fabrics. 3. A wrinkle recovery and drapability of silk fabrics for Korean women's fall & winter clothes are inferior to kimono fabrics. On the other hand, the fabrics for Korean women's fall & winter clothes have conical-shaped silhouette based on higher bending rigidity. 4. Except for flexibility with soft feeling, a primary factor of mechanical properties contributes to the hand values of fabrics for Korean women's fall & winter clothes having no concern with materials were same as the women's summer fabrics. 5. As for the hand values of fabrics for Korean folk clothes, stiffness, anti-drape stiffness are larger than those of kimono fabric and stiffness, anti-drape stiffness, crispness of fabrics for Korean women's fall & winter clothes have smaller values as compared with Korean women's summer fabrics.

  • PDF

한복지의 소비성능에 관한 연구 (A Study on the End-Uses Performance of Fabrics for Korean Folk Clothes)

  • 성수광;권오경;황지영
    • 한국의류학회지
    • /
    • 제15권2호
    • /
    • pp.199-209
    • /
    • 1991
  • In this paper, the fabrics for Korean folk clothes(KFC) undergoes repeated laundering under given condition. After this cyclic laundering was applied, the mechanical properties of the specimen were measured using KES-F system in order to evaluated the end-use performance of fabrics for KFC. And also, the crease recovery of fabrics for KFC were measured by shirley crease recovery tester. 78 different kinds of commercial silk fabrics and polyester fabrics for KFC were used for this study. The experimental results were analysed statistically to relate the mechanical properties and the crease recovery of fabrics for KFC. Furthermore, these changes in dimensional stability, mechanical properties and handle of fabrics for KFC were discussed in comparison with those values for silk fabrics and polyester fabrics. The results obtained are as follows. 1. Regardless of materials, remarkable increase are observed in shrinkage of the fabrics for KFC about repeated laundering, but dull increase are observed in shrinkage after 10 cycles of the repeated laundering. On the other hand, slack extend are observed in dimensions after 20 cycles of the repeated laundering. The shrinkage of fabrics for KFC after 10 cycles of the lundering showed that the silk fabrics are $1.74{\pm}0.33\%$ (warp direction) and $1.35{\pm}0.23\%$ (weft direction) and the polyester fabrics are $1.45{\pm}0.22\%$ (warp direction) and $1.25{\pm}0.23\%$ (weft direction). 2. Except for tensile property, these changes in mechanical properties of fabrics for KFC by laundering have $\pm$ 16 range of bending, shearing, compression, surface, thickness & weight as compared with before laundering. Particularly, the LT and RT about $1\~3$ cycles of the repeated laundering showed remarkable decrease. And SMD, WC, T & W of fabrics for KFC by the laundering were more increased than one for original fabrics. But B, 2HB, G, 2HG, 2HGS were decreased more than one for original fabrics. 3. 'Stiffness', 'Anti-drape', 'Crispness' and 'Scroop' hand values decrease and'Fullness & softness', 'Flexibility & softness' hand values increase with repeated laundering. 4. Remarkable decrease are observed in crease recoveries about $1\~5$ cycles of the repeated lundering, but slack decrease are observed in crease recoveries after 5 cycles of repeated laundering. The crease recovery of fabrics for KFC have negative(-) correlation with LT, RT, G, RC and MMD, This fact implies that the smaller these values, the larger the crease recovery. The crease recovery of fabrics for KFC has a high degree of correlation with the mechanical properties such as shearing, compression, surface property. And also, the crease recovery are expected by measuring the mechanical properties such as G, 2HG, 2HGS, RC, WC, LC, MIU, MMD and SMD, according to the obtained regression equation.

  • PDF

직접전단시험에 의한 석회암 자연절리면의 전단특성 분석사례 (Case Study on the Shear Characteristics of Limestone Joint Surfaces by Direct Shear Tests)

  • 김종우
    • 터널과지하공간
    • /
    • 제29권5호
    • /
    • pp.292-304
    • /
    • 2019
  • 완만한 거칠기를 갖는 석회암 자연절리면에 대하여 KSRM 표준시험법에 의거한 개별적 직접전단시험과 수직응력을 단계별로 조절하는 다단계 직접전단시험을 실시하였다. 각 시험을 통해 전단시험 전후의 절리면 거칠기 변화를 알아보았고, 두 가지 시험에서 얻은 전단특성 값의 차이를 분석하였다. 두 가지 시험에서 모두 절리면의 거칠기가 클수록 전단저항은 증가하였으며, 수직응력이 증가할수록 절리면의 전단에 필요한 최대전단응력 값은 증가하였다. 다단계 직접전단시험으로 구한 최대마찰각은 개별적 직접 전단시험으로 구한 것의 63% 수준에 불과하였다. 다단계시험은 절리면 요철부의 초기 맞물림이 단계적인 전단과정에 따라 시험 중 수시로 변화되어 원래의 거칠기가 변형되기 때문에 암석 절리면의 마찰각을 구할 때는 개별적 직접전단시험이 더 유효한 방법으로 판단된다. JRC값 4~8의 완만한 거칠기를 갖는 석회암 절리면의 물성값은 최대마찰각 $47^{\circ}$, 잔류마찰각 $38^{\circ}$, 점착력 37 kPa으로 평가되었다.

다양한 열-수리-역학적 조건 하에서 불연속면 전단 거동 특성에 관한 실험적 연구 (A Study on Shear Characteristics of a Rock Discontinuity under Various Thermal, Hydraulic and Mechanical Conditions)

  • 김태현;전석원
    • 터널과지하공간
    • /
    • 제26권2호
    • /
    • pp.68-86
    • /
    • 2016
  • 암반 구조물의 안정성을 분석하기 위해서는 암반 내 존재하는 불연속면의 전단거동 특성을 파악하는 것이 필수적이다. 특히 심부 지하에서의 암석 불연속면 마찰 거동 특성은 역학적, 수리적, 열적 및 화학적 조건과 각각의 조건들의 상호작용에 의해 영향을 받게 된다. 본 연구에서는 다양한 열-수리-역학적 조건에서 불연속면의 전단 거동 특성을 파악하기 위해 매끈한 화강암 불연속면 시험편과 거칠기를 포함한 유사암석 불연속면 시험편을 대상으로 삼축압축장비를 이용한 전단실험을 수행하였다. Coulomb의 전단강도 예측식을 이용하여 실험결과를 분석한 바 화강암 시험편의 경우 실험 조건의 변화에 따라 마찰 거동에 큰 변화를 보이지 않았으나 유사암석 시험편의 경우 응력 수준에 따라 변화를 보였다. 실험 조건의 변화에 따른 강성 및 팽창각의 변화를 분석한 결과 온도 및 수압 조건의 변화에 따라서 크게 변화하지 않음을 알 수 있었다.

Numerical modelling of a pile-supported embankment using variable inertia piles

  • Dia, Daniel;Grippon, Jerome
    • Structural Engineering and Mechanics
    • /
    • 제61권2호
    • /
    • pp.245-253
    • /
    • 2017
  • The increasing lack of good quality soils allowing the development of roadway, motorway, or railway networks, as well as large scale industrial facilities, necessitates the use of reinforcement techniques. Their aim is the improvement of the global performance of compressible soils, both in terms of settlement reduction and increase of the load bearing capacity. Among the various available techniques, the improvement of soils by incorporating vertical stiff piles appears to be a particularly appropriate solution, since it is easy to implement and does not require any substitution of significant soft soil volumes. The technique consists in driving a group of regularly spaced piles through a soft soil layer down to an underlying competent substratum. The surface load being thus transferred to this substratum by means of those reinforcing piles, which illustrates the case of a piled embankment. The differential settlements at the base of the embankment between the soft soil and the stiff piles lead to an "arching effect" in the embankment due to shearing mechanisms. This effect, which can be accentuated by the use of large pile caps, allows partial load transfer onto the pile, as well as surface settlement reduction, thus ensuring that the surface structure works properly. A technique for producing rigid piles has been developed to achieve in a single operation a rigid circular pile associated with a cone shaped head reversed on the place of a rigid circular pile. This technique has been used with success in a pile-supported road near Bourgoin-Jallieu (France). In this article, a numerical study based on this real case is proposed to highlight the functioning mode of this new technique in the case of industrial slabs.