• Title/Summary/Keyword: shearing surface

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Wall slip of vaseline in steady shear rheometry

  • Song, Ki-Won;Chang, Gap-Shik;Koo, Ja-Seung
    • Korea-Australia Rheology Journal
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    • v.15 no.2
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    • pp.55-61
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    • 2003
  • The steady shear flow properties of vaseline generally used as a base of the pharmaceutical dosage forms were studied in the consideration of wall slip phenomenon. The purpose of this study was to show that how slip may affect the experimental steady-state flow curves of semisolid ointment bases and to discuss the ways to eliminate (or minimize) wall slip effect in a rotational rheometer. Using both a strain-controlled ARES rheometer and a stress-controlled AR1000 rheometer, the steady shear flow behavior was investigated with various experimental conditions ; the surface roughness, sample preparation, plate diameter, gap size, shearing time, and loading methods were varied. A stress-controlled rheometer was suitable for investigating the flow behavior of semisolid ointment bases which show severe wall slip effects. In the conditions of parallel plates attached with sand paper, treated sample, smaller diameter fixture, larger gap size, shorter shearing time, and normal force control loading method, the wall slip effects could be minimized. A critical shear stress for the onset of slip was extended to above 10,000 dyne/$\textrm{cm}^2$. The wall slip effects could not be perfectly eliminated by any experimental conditions. However, the slip was delayed to higher value of shear stress by selecting proper fixture properties and experimental conditions.

Temperature Rise Analysis of Sliding Contact Surfaces in Lubrication Considering Elastic Deformation (탄성변형을 고려한 윤활 상태에서 거친 표면의 미끄럼 접촉온도 해석)

  • Cho Yong-Joo;Kim Byoung-Sun;Lee Sang-Don
    • Tribology and Lubricants
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    • v.22 no.3
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    • pp.137-143
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    • 2006
  • The sliding contact interface of machine components such as bearings, gears frequently operates in lubrication at the inception of sliding failure under high loads, speed and slip. The surface temperature at the interface of bodies in a sliding contact is one of the most important factors influencing the behavior of machine components. Most surface failure in sliding contact region result from frictional heat generation. However, it is difficult to measure temperature rise experimentally. So the calculation of the surface temperature at a sliding contact interface has long been an interesting and important subject for tribologist. The surface temperature rise is related in contact pressure, sliding speed, material properties and lubrication thickness. Though roughness, load, ect all of the condition, are same, film thickness varies with velocity. In this study, surface temperature rise due to frictional heating in lubrication is calculated with various velocities. Surface film shearing and dry solid asperity contact are used to simulate the change of frictional heat in lubricated contact

Experimental Study of Cutting force and Surface Roughness Prediction in MQL Tooling of Al 6061 (Al 6061 MQL 선삭가공에서 절삭력과 표면거칠기 예측에 관한 실험적 연구)

  • Hwang, Young-Kug;Chung, Won-Jee;Lee, Choon-Man
    • Journal of the Korean Society for Precision Engineering
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    • v.25 no.6
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    • pp.159-167
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    • 2008
  • Cooling lubricants are used in machining operations in order to reduce friction at the tool-chip and tool-workpiece interfaces, cool both chip and tool, and remove chip. Furthermore, they influence a strong effect on the shearing mechanisms and, consequently, on the machined surface quality and tool wear. However, several researchers state that the costs related to cutting fluids is frequently higher than those related to cutting tools. Moreover, the cooling lubricants cause an increase in both worker's health and social problems related to their use and correct disposal. Therefore, many researchers have focused on the environmentally conscious machining technologies. One of the technologies is known as MQL(Minimum Quantity Lubrication) machining. In this paper, an experimental model to obtain the optimal cutting conditions in MQL turning was suggested, and the effects of cutting conditions on surface roughness and cutting force were analyzed. For these purposes, FFD (Fractional Factorial Design) and RSM (Response Surface Methods) were used for the experiment. Cutting force and surface roughness with different cutting conditions were measured through the external cylindrical turning of Al 6061 based on the experiment plan. The measured data were analyzed by regression analysis and verification experiments with random conditions were conducted to confirm the suggested experimental model.

Electric Resistance Surface Friction Spot Welding Process of AZ31 Mg Alloy Sheets by Using Rotating Dies (회전금형을 사용하는 AZ31 마그네슘 합금판재의 전기저항 표면마찰 스폿용접)

  • Kim, T.H.;SUN, XIAOGUANG;Jin, I.T.
    • Transactions of Materials Processing
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    • v.27 no.3
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    • pp.145-153
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    • 2018
  • Magnesium material could be widely used in the automotive industry because of its high strength to weight ratio, but the electric resistance spot welding process of magnesium sheets is difficult because of its low electric resistance and high thermal conduction and thermal expansion. For this reason, an electric resistance surface friction spot welding process using rotating dies is suggested for the spot welding of magnesium metal sheets. This welding method can be characterized by three heating methods: (1) electric resistance heating on contacted surface, (2) surface friction heating by rotating dies, and (3) thermal conduction heating from heated steel electrodes, for the fusion of metal at the interfacial zone between the two magnesium sheets. This welding process also has variables to explore, such as welding currents, diameters of the steel electrode, and rotating dies. It was found that the welding strength could reach industrial requirements by applying a welding current of 11.0kA, with steel electrodes of 12mm diameter, with rotating dies of 4.4 mm diameter, under the condition of a revolution speed of 1200rpm of rotating dies, for the surface friction spot welding process of AZ31 magnesium alloy sheets of 1.4mm thickness.

Mechanical Properties and Fabric Handle of Grafted Silk Fabrics (그라프트 가공 견직물의 力學特性과 태의 分析硏究)

  • Kim, Kyu Beom;Chin, Young Gil
    • Textile Coloration and Finishing
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    • v.8 no.3
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    • pp.52-58
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    • 1996
  • In order to study an applicable level for the graft finish of silk filaments and the characteristics of silk fabric, some sample fabrics were woven with grafted weft and the characteristics of sample fabrics were analyzed to evaluate the mechanical properites and the handle values according to the graft yield(%) of MMA and HEMA monomers on silk filaments. 1. The tensile properties were detected in the increase of linearity(LT) and the recovery in time of the increasing resilience(RT). 2. The bending properties were detected to have a lot of effect on the balance of bending rigidity(B) to hysteresis(2HB) according to the elastic relaxation of warp tension and the interlacing stress. 3. The shearing properities were detected to show the softness and the elastics in a case of the decrease in shearing rigidity(G) and hysteresis(2HG, 2HG5) according to the graft yields. 4. The compression properties were detected in the decrease of linearity(LC) and the uniformity of resilience(RC). It explains that the tendancies of compressible variation is not accepted. 5. The surface properities were detected to be affected by the surface forms of grafted silk filaments and the variation in the morphologies of interlacing sections. Considering the interlacing eveness, MMA grafted fabrics were accepted within the level of WOMEN'S THIN DRESS(KN-201-LDY) but HEMA grafted fabrics were not accepted. 6. The variation of handles were detected in the increase of total hand(TAV) within the levels of 65% of KOSHI and 82% of HARI on the average. 7. The handle fashions were detected in the nature of Habuta and Dechine from MAA graft but the nature of Fugi were shaped from HEMA graft in proportion to the graft yields.

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Ring Shear Characteristics of Two Different Soils (이질 재료 간의 링 전단특성 연구)

  • Park, Sung-Sik;Jeong, Sueng-Won;Yoon, Jun-Han;Chae, Byung-Gon
    • Journal of the Korean Geotechnical Society
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    • v.29 no.5
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    • pp.39-52
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    • 2013
  • The shear stress characteristics of landslide materials can be affected by various factors. We examined the shear stress characteristics of two different soils using ring-shear apparatus, in which saturation-consolidation-shearing speed can be easily controlled. This paper presents (i) shear stress-time characteristics, (ii) shear stress depending on normal stress and shear speed and (iii) shear stress as a function of shearing speed. Materials used in this paper were the Nakdong River sand and muds taken from Jinhae coastal area in Korea. Samples were prepared in three types: Sand (upper)-Sand (lower), Clay (upper)-Clay (lower) and Sand (upper)-Clay (lower). The upper and lower indicate the samples placed in upper and lower ring shear boxes, respectively. For given normal stresses (50 and 100 kPa) and shearing speed (0.1 mm/sec), we performed ring shear tests. Then the failure lines were determined in the second test. Last, we determined the shear stress characteristics depending on different shearing speeds, such as 0.01, 0.1, 1, 10, 100 mm/sec. As a result, we found that shear stress characteristics are strongly dependent on above three factors. The shear stress of Sand (upper)-Clay (lower) is smaller than that of Sand (upper)-Sand (lower), but slightly larger than that of Clay (upper)-Clay (lower). The shear stress is also characterized by grain crushing and wetting process at slip surface.

A Study on the Composite Behavior of Simply Supported Composite Girders Considering the Partial Interaction (불완전 합성율을 고려한 단순합성형의 합성거동에 관한 연구)

  • Yong, Hwan Sun;Kim, Seok Tae;Park, Jae Yil
    • Journal of Korean Society of Steel Construction
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    • v.9 no.4 s.33
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    • pp.543-555
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    • 1997
  • Generally, in a steel-concrete composite gilder, the shear connector which was constructed between concrete deck and steel girder should have enough stiffness to behave as one body, because the conformity between plate and concrete deck is influences by the stiffness and spacing of the shear connectors. If the stiffness of shear connectors are insufficient, slip would happen at the contact surface. Partial interaction is the case that takes account of slips. In this paper, an easy method is presented to evaluate the stiffness or spacing of the shear connector according to the degree of imperfection without difficult calculations for a composite gilder with partial interaction. Also, the horizontal shearing force applied to the shear connector and the longitudinal axial force, which is occurs at contact surface between concrete deck and steel girder, have been presented in a simple influence line that is various to the parameters of sectional properties, degree of imperfection and applied load points. Furthermore, through the case study, it determined the relationships between the degree of imperfection and the follows 1) spring constants 2) axial force and horizontal shearing force 3) stress and neutral axis by using the partial differential equation based on Newmark's Partial Interaction Theory.

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Influence of the Mechanical Properties on Drapability in the Peach Skin-like Finished Fabrics (피치스킨 가공직물의 역학적 특성이 드레이프성에 미치는 영향)

  • Choi, Jeong-A;Sung, Su-Kwang;Kwon, Oh-Kyung
    • Journal of the Korean Society of Clothing and Textiles
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    • v.19 no.4
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    • pp.684-695
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    • 1995
  • The purpose of this study was to investigate the influence of the mechanical properties on drapability in the peach skin-like finished fabrics. For this study, the samples used were 50 kinds of peach skin-like finished fabrics. The mechanical properties such as tensile, shearing, bending, compressional, surface characteristic values, thickness and weight were measured with a KES-F system and drupe coefficient by drape tester. The relationship between the characteristic values and drape coefficicients of the peach skin-like finished fabrics results were obtained. 1. Peach skin-like finished fabric had $\pm$2o range of shearing, bending, compression, surface. properties, thickness and weight as compared with Japanese women's thin fabrics. The characteristic mixing values were better with the values of WC/T, W/T, etc. as compared with that of japanese women's thin fabrics. Accordingly, the peach skin-like finished fabrics had a little volume, excellent hanging and drapability as compared with japanese women's thin fabrics. 2. The drape coefficient of peach skin-like finished fabric had a high level of correlation between 2HB, G, WC, MIU, WT, MMD, 2HG, RT, W, B etc. of the mechanical properties. The blocked properties that contributed to the drape coefficient of peach skin-like finished fabrics were in the order of the bending> tensile> thickness> weight properties. This drape coefficients(DC) were found by measuring the mechanical properties according to the obtained regress on equate on. DC=99.0179+17.9023 log G -17.0543 log 2HG5+17.2104 log 2HG+35.7685 log 2HB+ 4.6082 log B-30.5906 log T+4.2308 log W 3. The contribution to the drape coefficient of the characteristic mixing values of peach skin-like finished fabric was in the order of > 2HB/W> 2HB/B> B/W The drape coefficients were found by measuring the characteristic mixing values according to the obtained regression equation. 4. The drape coefficients of peach skin-like finished fabrics were influenced by the differences between the bending of warp direction, bending of weft direction, shearing etc which in turn determine the level of hanging. The regression equation was as follows; 5. The drape coefficients of peach skin.like finished fabrics had a highly positive correlation with the node index. It has an negative correlation with number of nodes.

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Experimental Study on Shear Mechanism Caused by Textured Geomembrane (돌기형 지오멤브레인에 의한 전단 메카니즘에 관한 실험 연구)

  • 이석원
    • Proceedings of the Korean Geotechical Society Conference
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    • 1999.11c
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    • pp.57-68
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    • 1999
  • This paper summarizes the results of a study which uses the recently developed Optical Profile Microscopy technique (Dove and Frost, 1996) as the basis for investigating the role of geomembrane surface roughness on the shear mechanism of geomembrane/geotextile interfaces. The alternative roughness parameters which consider the direction of shearing are described. These directional parameters are compared with the existing roughness parameters, and the relationship between these directional and non-directional parameters are investigated. Then, the relationship between interface shear strength and surface roughness quantified at the interface is investigated. The results show that interface friction can be quantitatively related to the surface roughness of the geomembrane. The peak and residual interface strengths increase dramatically through the use of textured geomembranes as opposed to smooth geomembranes. For the smooth geomembranes, the sliding of the geotextile is the main shear mechanism. For the textured geomembranes, the peak interface strength is mainly mobilized through the micro-texture of the geomembrane, however, the residual interface strength is primarily attributed to macro scale surface roughness which pulls out and breaks the filaments from the geotextile. The results of this study can be extended to the other interfaces such as joints in rock mass, and also can be used to provide a quantitative framework that can lead to a significantly improved basis for the selection and design of geotextiles and geomembranes in direct contact.

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Micro-cutting of Cemented Carbides with SEM (초경합금재의 전자현미경(SEM)내 마이크로 절삭)

  • 허성중
    • Journal of the Korean Society for Precision Engineering
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    • v.20 no.9
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    • pp.55-62
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    • 2003
  • This paper investigates the micro-cutting of cemented carbides using PCD (polycrystalline diamond) and PCBN (polycrystalline cubic boron nitride) cutting tools are performed with SEM direct observation method. The purpose of this study is to make clear the cutting mechanism of cemented carbides and the fracture of WC particles at the plastic deformation zone in orthogonal micro-cutting. And also to achieve systematic understanding, the effect of machining parameter on chip formation and machined surface was studied, including cutting speed, depth of cut and various tool rake angle. Summary of the results are shown below. (1) Three type of chip formation process have been proposed by the results of the direct observation in orthogonal micro-cutting of cemented carbide materials. (2) From the whole observation of chip formation, primary WC particles are crushed and/or fine grained in the shearing deformation zone. A part of them are observed to collide directly with a cutting edge of tool by following the micro-cutting. (3) Surface finish, surface morphology and surface integrity is good to obtain by cutting with PCD cutting tool compared with PCBN. (4) The machined surface has the best quality near the low cutting speed of 10${\mu}m$/sec with a cutting depth of 10 ${\mu}m$ using 0$^\circ$ rake angle and 3$^\circ$ flank angle in this condition, but it was found that excessively low speed, for example the extent of 1 ${\mu}m$/sec, is not good enough to select for various reason.