• Title/Summary/Keyword: shearing surface

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Finite Element Analysis of the Hydro-mechanical Punching Process (정수압을 이용한 홀 펀칭공정의 유한요소 해석)

  • Yoon J.H.;Kim S.S.;Kim E.J.;Park H.J.;Choi T.H.;Lee H.J.;Huh H.
    • Transactions of Materials Processing
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    • v.15 no.3 s.84
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    • pp.220-225
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    • 2006
  • This paper investigates the characteristics of a hydro-mechanical punching process. The hydro-mechanical punching process is divided into two stages: the first stage is the mechanical half piercing in which an upper punch goes down before the initial crack is occurred; the second stage is the hydro punching in which a lower punch goes up until the final fracture is occurred. Ductile fracture criteria such as the Cockcroft, Brozzo and Oyane are adopted to predict the fracture of sheet material. The index values of ductile fracture criteria are calculated with a user material subroutine, VUMAT in the ABAQUS Explicit. The hydrostatic pressure retards the initiation of a crack in the upper region of the blank and induces another crack in the lower region of the blank during the punching process. The final fracture zone is placed at the middle surface of the blank to the thickness direction. The result demonstrates that the hydro-mechanical punching process makes a finer shearing surface than the conventional one as hydrostatic pressure increases.

Development of anisotropy in the hole punching process (홀 펀칭공정에서 이방성 발전에 관한 연구)

  • Yoon J. H.;Lee Y. S.;Kim S. S.;Kim E. Z.;Huh H.
    • Proceedings of the Korean Society for Technology of Plasticity Conference
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    • 2005.10a
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    • pp.287-290
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    • 2005
  • The shearing and punching processes are analyzed with the finite element method using an isotropic material model. The experimental result in the punching process shows that final radiuses of sheet metal according to the rolling direction and transverse direction are different because of the material anisotropy. The material anisotropy is induced by complicated large deformation in the polycrystalline aggregate. The contact region between the punch and sheet metal experiences severe deformation such as shear, compression and tension in the punching process. In this paper, the analysis of punching process for Al 1100 is performed with the ABAQUS Standard. The analysis of texture development and evolution is carried out based on the deformation history in the punching process. The deformation histories are extracted by UMAT in the ABAQUS Standard. The torture development is investigated with the pole figure and yield surface during the punching process.

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Effect of Low Temperature Plasma Treatment on Wool Fabric Properties

  • Kan C. W.;Yuen C. W. M.
    • Fibers and Polymers
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    • v.6 no.2
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    • pp.169-173
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    • 2005
  • Low temperature plasma (LTP) treatment was applied to wool fabric with the use of a non-polymerizing gas, namely oxygen. After the LTP treatment, the fabric properties including low-stress mechanical properties, air permeability and thermal properties, were evaluated. The low-stress mechanical properties were evaluated by means of Kawabata Evaluation System Fabric (KES-F) revealing that the tensile, shearing, bending, compression and surface properties were altered after the LTP treatment. The changes in these properties are believed to be related closely to the inter-fiber and inter-yam frictional force induced by the LTP. The decrease in the air permeability of the LTP-treated wool fabric was found to be probably due to the plasma action effect on increasing in the fabric thickness and a change in fabric surface morphology. The change in the thermal properties of the LTP-treated wool fabric was in good agreement with the above findings and can be attributed to the amount of air trapped between the yams and fibers. This study suggested that the LTP treatment can influence the final properties of the wool fabric.

FE Analysis for hydro-mechanical Hole Punching Process (Hydro-mechanical hole punching 공정의 유한요소 해석)

  • Yoon J. H.;Kim S. S.;Park H. J.;Choi T. H.;Lee H. J.;Huh H.
    • Proceedings of the Korean Society for Technology of Plasticity Conference
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    • 2005.05a
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    • pp.159-162
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    • 2005
  • The milli-components for electronic and medical device etc. have been manufactured by conventional process. Forming and machining process for those milli-components need tremendous cost and time because products require higher dimensional accuracy than the conventional ones. For instance, conventional mechanical punching process has many drawbacks for applying to high accuracy products. The final radius of hole can be varied and burr which interrupting another procedure is generated. Hydro-mechanical punching process makes possible to reduce amount of burr and obtain the fine shearing surface using the operating fluid. Hydrostatic pressure retards occurrence of initial crack and induces to locate the fracture surface in the middle of sheet to thickness direction. In this paper, Hydro-mechanical punching process is analyzed using finite element method and the effect of hydrostatic pressure is evaluated during punching process. The prediction of fracture is performed adopting the various ductile fracture criteria such as Cockcroft, Brozzo and Oyane's criterion using a user subroutine in ABAQUS explicit.

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THE EFFECTS OF SURFACE CONTAMINATION ON THE SHEAR BOND STRENGTH OF COMPOMER

  • Heo, Jeong-Moo;Lee, Su-Jong;Im, Mi-Kyung
    • Proceedings of the KACD Conference
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    • 2001.11a
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    • pp.577-577
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    • 2001
  • The lastest concepts in bonding are "total etch", in which both enamel and dentin are etched with an acid to remove the smear layers, and "wet dentin" in which the dentin is not blown dry but left moist before application of the bonding primer. Ideally, the application of a bonding agent to tooth structure should be insensitive to minor contamination from oral fluids. Clinically contaminations such as saliva, gingival fluid, blood and handpiece lubricant are often encountered by dentists during preparation of a restoration. The aim of this study was to evaluate the effect of contamination by hem-ostatic agents on shear bond strength of compomer restorations. One hundred and ten extracted human maxillary and mandibular molar teeth were collected. The teeth were cleaned from soft tissue remnant and debris and stored in physiologic solution until they were used. Small flat area on dentin of the buccal surface were wet ground serially with 400, 800 and 1200 abrasive paper on automatic polishing machine. The teeth were randomly divided into 11 groups. Each group was conditioned as follows: Group 1 : Dentin surface was not etched and not contaminated by hemostatic agents. Group2 : Dentin surface was not etched but was contaminated by Astringedent (Ultradent product Inc., Utah, U.S.A.). Group3 : Dentin surface was not etched but was contaminated by Bosmin (Jeil Phann, Korea.). Group4 : Dentin surface was not etched but was contaminated by Epri-dent (Epr Industries, NJ, U.S.A.). Group5: Dentin surface was etched and not contaminated by hemostatic agents. Group 6 : Dentin surface was etched and contaminated by Astringedent. Group7 : Dentin surface was etched and contaminated by Bosmin. Group8 : Dentin surface was etched and contaminated by Epri-dent. Group9 : Dentin surface was contaminated by Astringedent. The contaminated surface was rinsed by water and dried by compressed air. Group10 : Dentin surface was contaminated by Bosmin. The contaminated surface was rinsed by water aud dried by compresfed air. Group 11 : Dentin surface was contaminated by Epri-dent. The contaminated surface was rinsed by water and dried by compresfed air. After surface conditioning, F2000 was applicated on the conditoned dentin surface. The teeth were thermocycled in distilled water at $5^{\circ}C\;and\;55^{\circ}C$ for 1000 cycles. The samples were placed on the binder with the bonded compomer-dentin interface parallel to the lmife-edge shearing rod of the Universal testing machine(Zwick 020, Germany) running at a cross head speed of 1.0mmimin. There were no significant differences in shear bond strength between groups 1 and group 3 and 4, but group 2 showed significant decrease in shear bond strength compared with group 1. There were no significant differences in shear bond strength between group 5 and group 7 and 8, but group 6 showed significant decrease in shear bond strength compared with group 5. There were no significant differences in shear bond strength between group 5 and group 9, 10 and 11.

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A Study on the Mechanical Properties of Fabrics for Korean Folk Clothes (Part 2) On the Women's Fall & Winter Fabrics (한복지의 역학적 특성에 관한 연구 (제2보) 여자용 추동한복지)

  • Sung Su-Kwang;Kouh Jae-Oon;Kwon Oh-Kyung
    • Journal of the Korean Society of Clothing and Textiles
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    • v.12 no.2 s.27
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    • pp.169-179
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    • 1988
  • In the part 1, relations were found between fundmental mechanical properties and primary hand values, performance of Korean women's summer fabrics. In this paper, in order to investigate the hand values and mechanical properties such as tensile, shearing, bending, compression, surface and thickness & weight of the women's fall & winter fabrics were measured by KES-F system. Sorts of 90 commercial fabrics for women's fall & winter clothes were classfied into 39 silk and 51 polyester fabrics according to meterials. The experimental results were analysed statistically to relate the hand values and the mechanical properties and concerning to formation of weared clothes and transformation behavior were investigated. Furthermore, there mechanical properties as well as their hand values were discussed in comparison with those values for kimono fabrics. The main results are summarized as follows; 1. The shape of silk fabrics in formation for weared clothes show a box-shaped silhouette. Polyester fabrics has a easy to shape-less and make a silhouette which goes along with the body. 2. Silk fabrics for Korean women's fall & winter clothes have ${\pm}1\sigma$ range of bending, shearing, surface properties and thickness as compared with kimono fabrics. 3. A wrinkle recovery and drapability of silk fabrics for Korean women's fall & winter clothes are inferior to kimono fabrics. On the other hand, the fabrics for Korean women's fall & winter clothes have conical-shaped silhouette based on higher bending rigidity. 4. Except for flexibility with soft feeling, a primary factor of mechanical properties contributes to the hand values of fabrics for Korean women's fall & winter clothes having no concern with materials were same as the women's summer fabrics. 5. As for the hand values of fabrics for Korean folk clothes, stiffness, anti-drape stiffness are larger than those of kimono fabric and stiffness, anti-drape stiffness, crispness of fabrics for Korean women's fall & winter clothes have smaller values as compared with Korean women's summer fabrics.

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A Study on the End-Uses Performance of Fabrics for Korean Folk Clothes (한복지의 소비성능에 관한 연구)

  • Sung Su-Kwang;Kwon Oh-Kyung;Hwang Ji-Young
    • Journal of the Korean Society of Clothing and Textiles
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    • v.15 no.2 s.38
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    • pp.199-209
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    • 1991
  • In this paper, the fabrics for Korean folk clothes(KFC) undergoes repeated laundering under given condition. After this cyclic laundering was applied, the mechanical properties of the specimen were measured using KES-F system in order to evaluated the end-use performance of fabrics for KFC. And also, the crease recovery of fabrics for KFC were measured by shirley crease recovery tester. 78 different kinds of commercial silk fabrics and polyester fabrics for KFC were used for this study. The experimental results were analysed statistically to relate the mechanical properties and the crease recovery of fabrics for KFC. Furthermore, these changes in dimensional stability, mechanical properties and handle of fabrics for KFC were discussed in comparison with those values for silk fabrics and polyester fabrics. The results obtained are as follows. 1. Regardless of materials, remarkable increase are observed in shrinkage of the fabrics for KFC about repeated laundering, but dull increase are observed in shrinkage after 10 cycles of the repeated laundering. On the other hand, slack extend are observed in dimensions after 20 cycles of the repeated laundering. The shrinkage of fabrics for KFC after 10 cycles of the lundering showed that the silk fabrics are $1.74{\pm}0.33\%$ (warp direction) and $1.35{\pm}0.23\%$ (weft direction) and the polyester fabrics are $1.45{\pm}0.22\%$ (warp direction) and $1.25{\pm}0.23\%$ (weft direction). 2. Except for tensile property, these changes in mechanical properties of fabrics for KFC by laundering have $\pm$ 16 range of bending, shearing, compression, surface, thickness & weight as compared with before laundering. Particularly, the LT and RT about $1\~3$ cycles of the repeated laundering showed remarkable decrease. And SMD, WC, T & W of fabrics for KFC by the laundering were more increased than one for original fabrics. But B, 2HB, G, 2HG, 2HGS were decreased more than one for original fabrics. 3. 'Stiffness', 'Anti-drape', 'Crispness' and 'Scroop' hand values decrease and'Fullness & softness', 'Flexibility & softness' hand values increase with repeated laundering. 4. Remarkable decrease are observed in crease recoveries about $1\~5$ cycles of the repeated lundering, but slack decrease are observed in crease recoveries after 5 cycles of repeated laundering. The crease recovery of fabrics for KFC have negative(-) correlation with LT, RT, G, RC and MMD, This fact implies that the smaller these values, the larger the crease recovery. The crease recovery of fabrics for KFC has a high degree of correlation with the mechanical properties such as shearing, compression, surface property. And also, the crease recovery are expected by measuring the mechanical properties such as G, 2HG, 2HGS, RC, WC, LC, MIU, MMD and SMD, according to the obtained regression equation.

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Case Study on the Shear Characteristics of Limestone Joint Surfaces by Direct Shear Tests (직접전단시험에 의한 석회암 자연절리면의 전단특성 분석사례)

  • Kim, Jong-Woo
    • Tunnel and Underground Space
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    • v.29 no.5
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    • pp.292-304
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    • 2019
  • Limestone joint surfaces with smooth roughness were experimented by means of both the individual direct shear tests based on the KSRM standard test method and the multi-stage direct shear test to apply the stepwise vertical stresses. Changes in the roughness of the joint surfaces before and after the shear tests were examined and the difference between the two kinds of tests mentioned above was analyzed. In both tests, the shear resistance increased as the joint roughness increased and the maximum shear stress required for shearing the joint surface increased as the vertical stress increased. The peak friction angle obtained by the multi-stage direct shear tests was only 63% of that obtained by the individual direct shear tests. In the multi-stage direct shear test, the initial engagement of the concave-convex parts changes frequently during stepwise shearing process, which deforms the original roughness of a joint surface. Accordingly, the individual direct shear test is thought to be more effective when obtaining the friction angle of the rock joint surfaces. Limestone joint surfaces with smooth roughness of JRC value 4~8 were found to have peak friction angle of $47^{\circ}$, residual friction angle of $38^{\circ}$ and cohesion of 37 kPa.

A Study on Shear Characteristics of a Rock Discontinuity under Various Thermal, Hydraulic and Mechanical Conditions (다양한 열-수리-역학적 조건 하에서 불연속면 전단 거동 특성에 관한 실험적 연구)

  • Kim, Taehyun;Jeon, Seokwon
    • Tunnel and Underground Space
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    • v.26 no.2
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    • pp.68-86
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    • 2016
  • Understanding the frictional properties of rock discontinuities is crucial to ensure the stability of underground structures. In particular, the frictional behavior at depth depends on the complex interaction among mechanical, hydraulic, thermal and chemical characteristics and their coupled effects. In this study, a series of shear tests were carried out in a triaxial compression chamber to investigate the shearing behavior of saw-cut granite surface and rough shear surface of synthetic rocks. The test results were analyzed using Coulomb's shear strength criterion. The frictional behavior of saw-cut granite surface showed little variation at different confining, water pressures and temperature conditions, however in case of synthetic rocks, the frictional behavior showed different trend depending on normal stress level. In addition, the variation of stiffness and dilation at different testing conditions were analyzed, and the stiffness and dilation showed little variation at different water pressures and temperature conditions.

Numerical modelling of a pile-supported embankment using variable inertia piles

  • Dia, Daniel;Grippon, Jerome
    • Structural Engineering and Mechanics
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    • v.61 no.2
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    • pp.245-253
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    • 2017
  • The increasing lack of good quality soils allowing the development of roadway, motorway, or railway networks, as well as large scale industrial facilities, necessitates the use of reinforcement techniques. Their aim is the improvement of the global performance of compressible soils, both in terms of settlement reduction and increase of the load bearing capacity. Among the various available techniques, the improvement of soils by incorporating vertical stiff piles appears to be a particularly appropriate solution, since it is easy to implement and does not require any substitution of significant soft soil volumes. The technique consists in driving a group of regularly spaced piles through a soft soil layer down to an underlying competent substratum. The surface load being thus transferred to this substratum by means of those reinforcing piles, which illustrates the case of a piled embankment. The differential settlements at the base of the embankment between the soft soil and the stiff piles lead to an "arching effect" in the embankment due to shearing mechanisms. This effect, which can be accentuated by the use of large pile caps, allows partial load transfer onto the pile, as well as surface settlement reduction, thus ensuring that the surface structure works properly. A technique for producing rigid piles has been developed to achieve in a single operation a rigid circular pile associated with a cone shaped head reversed on the place of a rigid circular pile. This technique has been used with success in a pile-supported road near Bourgoin-Jallieu (France). In this article, a numerical study based on this real case is proposed to highlight the functioning mode of this new technique in the case of industrial slabs.