• Title/Summary/Keyword: shearing strain

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Behavior of Punch Deformation in Precision Shearing Process Using Press Die (금형을 이용한 정밀전단가공에서 펀치의 변형거동)

  • Jeong, Jun-Gi
    • Journal of the Korean Society for Precision Engineering
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    • v.17 no.9
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    • pp.62-69
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    • 2000
  • Uneven clearances in the left and right sides of a press die cause deformation of the punch in precision shearing process. This deformation results from the compression stress and bending moment from shearing force in vertical direction and from the side force in horizontal direction acting to the punch, In this study the behavior of punch deformation is investigated in order to clarify the deformation state of the punch by using strain gauge deformation to shearing force side force bending moment radius of curvature and shear plane of the punch. Also we presented the calculation method of deformation size for the punch.

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FEM Analysis on Deformation Inhomogeneities Developed in Aluminum Sheets During Continuous Confined Strip Shearing (알루미늄 판재구속전단가공에서 형성되는 불균일 변형의 유한요소해석)

  • 최호준;이강노;황병복;허무영
    • Transactions of Materials Processing
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    • v.12 no.1
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    • pp.43-48
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    • 2003
  • The strain state during the continuous confined strip shearing (CCSS) based on ECAP was tackled by means of a two-dimensional FEM analysis. The deformation of AA 1100 sheet in the CCSS apparatus was composed of three distinct processes of rolling, bending and shearing. The pronounced difference in the friction conditions on the upper and lower roll surfaces led to the different variation of the strain component ${epsilon}_13$ throughout the thickness of the aluminum sheet. Strain accompanying bending was negligible because of a large radius of curvature. The shear deformation was concentrated at the corner of the CCSSchannel where the abrupt change in the direction of material flow occurred. The process variables involving the CCSS-die design and frictions between tools and strip influenced the evolution of shear strains during CCSS.

High-temperature Deformation Behavior of 5052 Aluminum Alloy for Hot Shearing Process (고온전단가공을 위한 5052 알루미늄 합금의 고온 변형거동)

  • Song, Shin-Hyung;Choi, Woo Chun
    • Journal of the Korean Society of Manufacturing Technology Engineers
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    • v.25 no.3
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    • pp.177-181
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    • 2016
  • Hot shearing is a method of producing various high-quality planar machine parts by using reduced punch load. In order to predict the results of this process, the deformation behavior of work material at elevated temperatures need to be studied. In this research, a tensile test was carried out for 5052 aluminum alloy at high temperatures of $240-540^{\circ}C$ and strain rates of 0.001-0.1/s. The results of the tensile tests were studied to predict the deformation of the alloy during the hot shearing process. The results showed that hot shearing within a temperature range of $340-440^{\circ}C$ and a strain rate rage of 0.001-01/s will be the most effective in reducing punch load and increasing the sheared edge in the case of 5052 aluminum alloy.

Rate-dependent shearing response of Toyoura sand addressing influence of initial density and confinement: A visco-plastic constitutive approach

  • Mousumi Mukherjee;Siddharth Pathaka
    • Geomechanics and Engineering
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    • v.34 no.2
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    • pp.197-208
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    • 2023
  • Rate-dependent mechanical response of sand, subjected to loading of medium to high strain rate range, is of interest for several civilian and military applications. Such rate-dependent response can vary significantly based on the initial density state of the sand, applied confining pressure, considered strain rate range, drainage condition and sand morphology. A numerical study has been carried out employing a recently proposed visco-plastic constitutive model to explore the rate-dependent mechanical behaviour of Toyoura sand under drained triaxial loading condition. The model parameters have been calibrated using the experimental data on Toyoura sand available in published literature. Under strain rates higher than a reference strain rate, the simulation results are found to be in good agreement with the experimentally observed characteristic shearing behaviour of sand, which includes increased shear strength, pronounced post-peak softening and suppressed compression. The rate-dependent response, subjected to intermediate strain rate range, has further been assessed in terms of enhancement of peak shear strength and peak friction angle over varying initial density and confining pressure. The simulation results indicate that the rate-induced strength increase is highest for the dense state and such strength enhancements remain nearly independent of the applied confinement level.

A strain hardening model for the stress-path-dependent shear behavior of rockfills

  • Xu, Ming;Song, Erxiang;Jin, Dehai
    • Geomechanics and Engineering
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    • v.13 no.5
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    • pp.743-756
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    • 2017
  • Laboratory investigation reveals that rockfills exhibit significant stress-path-dependent behavior during shearing, therefore realistic prediction of deformation of rockfill structures requires suitable constitutive models to properly reproduce such behavior. This paper evaluates the capability of a strain hardening model proposed by the authors, by comparing simulation results with large-scale triaxial stress-path test results. Despite of its simplicity, the model can simulate essential aspects of the shear behavior of rockfills, including the non-linear stress-strain relationship, the stress-dependence of the stiffness, the non-linear strength behavior, and the shearing contraction and dilatancy. More importantly, the model is shown to predict the markedly different stress-strain and volumetric behavior along various loading paths with fair accuracy. All parameters required for the model can be derived entirely from the results of conventional large triaxial tests with constant confining pressures.

Study on the Failure Criterion for Finite Element Analysis of Precise Shearing (정밀전단시의 유한요소 해석을 위한 파단기준 연구)

  • 강대철
    • Journal of the Korean Society of Manufacturing Technology Engineers
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    • v.9 no.5
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    • pp.80-86
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    • 2000
  • The Tailor Welded Blanks(TWB) are using various materials (different thickness, strength and different materials) can be welded together prior to the forming process. Therefore, TWB applications have become little by little important in automobile industries, because it has more light weight and process reduction. A burnish area is very important for TWB using laser welding. In this paper, evaluated failure criterion, effect of clearance and distance of between pad and punch by computer simulation. We used element separation method for fracture. And applied a plastic strain to failure criterion. According to the analysis results, we obtain failure criterion, when plastic strain is 2.0. The burnish area and clearance were inverse proportional.

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Cyclic Threshold Shearing Strains of Sands Based on Pore Water Pressure Buildup and Variations of Deformation Characteristics (간극수압증가와 동적변형특성 변화에 근거한 사질토 지반의 반복한계전단변형률)

  • Kim, Dong-Soo;Choo, Yun-Wook
    • Proceedings of the Korean Geotechical Society Conference
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    • 2004.03b
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    • pp.274-281
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    • 2004
  • In this paper, the existing Stokoe type torsional shear equipment is modified to saturate the specimen and measure excess pore water pressure during undrained testing. Two types of sands, Geumgang and Toyoura sands, were collected and TS tests were performed at various densities drainage conditions, and confining pressures. The cyclic threshold shearing strains were estimated based on the variations of shear modulus, material damping ratio and pore pressures with loading cycles. The effects of relative density, confining pressure, and drainage condition on the cyclic threshold shearing strains were investigated.

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Behavior of Geosynthetic-Reinforced Clay (복합보강재를 이용한 보강점성토의 거동)

  • ;Fumio Tatsuoka
    • Proceedings of the Korean Geotechical Society Conference
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    • 2000.09a
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    • pp.73-78
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    • 2000
  • The reinforced soil has been widely used for constructing retaining walls and embankment with steep slope. However, the benefits of soil reinforcing are often-restricted by a lack of good quality backfill material. In this study, plane strain compression tests were carried out to study the effects of preloading on the behavior of geosynthetic-reinforced saturated clay. For the unreinforced and reinforced soil, drained and undrained shearing tests were peformed after anisotropic consolidation in a constant strain rate. A preoading test was carried out by preloading, creep, unloading, aging and undrained shearing after anisotropic consolidation(K=0.3, σ'₃=50 kPa). It was observed that a reinforced clay, Kanto loam, can have a great initial secant modulus in undraind condition by well compaction and over consolidation. The results shown that the increasing of drained strength should be used to apply a large preloading in the case of reinforced clay.

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The Characteristics of Shearing Resistance of Silicate-Grouted Soils (물유리계 약액고결토의 전단저항특성)

  • 정형식;류재일
    • Geotechnical Engineering
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    • v.4 no.2
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    • pp.45-55
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    • 1988
  • Chemical grouting is one of the ground.improvement methods for the purpose of cutting o($\boxUl$ water and increasing the strength of soil. It has ben reported that the effect of strength increasement of groued roils is due to increase of cohesion. In this study, the effect of cohesion on the shearing resistance of grouted soil 9.as intr.estigated tall.ouch triaxial compression test. According to the result of this research, It is found that the improved cohesion increases rapidly up to the maximum value at a small strain and subsequent decrease of cohericn is due to the breaking of grout chemical at a larger strain.

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Analysis on Inhomogeneous Textures Developed in Aluminum AA 1050 Sheets during Continuous Confined Strip Shearing (알루미늄 AA 1050 판재구속전단가공 시 불균질 집합조직 형성의 해석)

  • 이재필;석한길;허무영
    • Transactions of Materials Processing
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    • v.13 no.4
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    • pp.382-387
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    • 2004
  • The continuous confined strip shearing (CCSS) based on the equal channel angular pressing (ECAP) was modeled by means of a rigid-plastic two-dimensional finite element method (FEM). Parallel to the simulations, samples of AA 1050 sheets were experimentally deformed by CCSS. The CCSS deformation led to the formation of through thickness texture gradients comprising a strong shear texture in the sheet center and weak shear textures in the sheet surfaces. FEM analysis revealed variations in the strain component $\varepsilon_13$ along the sample thickness direction, which gave rise to the evolution of different textures. A high friction between the sample and die surface was responsible for lowering intensities of the shear texture components in thickness layers close to the surfaces.