• Title/Summary/Keyword: shearing process

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Development of the Practical and Adaptive Die of Fixed Stripper Type for Marine Part Sheet Metal Working(part 2)

  • Sim, Sung-Bo;Song, Young-Seok;Sung, Yul-Min
    • Proceedings of the Korea Committee for Ocean Resources and Engineering Conference
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    • 2000.04a
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    • pp.146-150
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    • 2000
  • In order to prevent the defects, the optimum design of the production part, strip process layout, die design, die making and try out etc. are necessary the analysis of effective factors. For example, theory and practice of metal shearing process and it's phenomena, die structure, machine tool working for die making, die materials and it's heat treatment, metal working in field, their know how etc. are included in those factors. In this study, we analyzed whole of data base, theoretical back ground of metal working process, and then performed the progressive die tryout with the screw press. Part2 of this study reveals with ultra precision progressive die design, its making and tryout.

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Assessment of mechanical Properties of Thixotropic Al-Si Materials in Semi-Solid Forming Process (반용융 성형공정에서 Thixotropic Al-Si 소재의 기계적 성질 평가)

  • 허재찬
    • Proceedings of the Korean Society for Technology of Plasticity Conference
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    • 2000.04a
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    • pp.56-62
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    • 2000
  • Semi-solid forming process has some advantages such as successful manufacturing of high quality components with less inner defects suitable for less machining high productivity and energy-saving effect. the thixotropic behavior(solid-like in the unperturbed state and liquid-like during shearing) has been the basis for the semi-solid forming process. The main focus of this article is the investigation of the effect of T6 heat treatment and alloying elements on the mechanical properties in the semi-solid formed products using thixotropic hypoeutectic (A357 and ALTHIX 86S) and hypereutectic(A390) materials. The new methods to produce semi-solid formed components with high quality are also proposed and discussed in terms of a die design and the development of a lubricant.

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Development of the Practical and Adaptive Die of Piloting Stripper Type for sheet Metal(Part 2)

  • Sim, Sung-Bo;Sung, Yul-Min;Song, Yong-Seok;Park, Hae-Kyoung
    • Proceedings of the Korea Committee for Ocean Resources and Engineering Conference
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    • 2000.10a
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    • pp.114-117
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    • 2000
  • In order to keep the zero defect of production in press working process. The optimum design of the production part, strip process layout, die design, die making and try out etc. are necessary the analysis of effective factors. For example, theory and practice of metal shearing process and it's phenomena, die structure, machine tool working for die making, die materials and it's heat treatment, metal working in field, their know how tc. are included in those factors. In this study, we analyzed whole of data base, theoretical back ground of metal working process, and then performed the progressive die tryout with the screw press. Part 2 of this study reveals with precision progressive die design, its making and tryout.

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Development of the Practical and Adaptive Three Steps Die for Sheet Metal Working (part 2) (Die Design, Making and Tryout)

  • Sim, Sung-Bo;Song, Young-Seok;Sung, Yul-Min
    • Proceedings of the Korean Society of Machine Tool Engineers Conference
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    • 2000.04a
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    • pp.229-233
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    • 2000
  • In order to prevent the defects, the optimum design of the production part, strip process layout, die design, die making and try out etc. are necessary the analysis of effective factors. For example, theory and practice of metal shearing process and it's phenomena, die structure, machine tool working for die making, die materials and it's heat treatment, metal working in field, their know how etc. are included in those factors. In this study, we analyzed whole of data base, theoretical back ground of metal working process, and then performed the progressive die tryout with the screw press. Part2 of this study reveals with ultra precision progressive die design, its making and tryout.

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Development of PET Flame Retardant Sheets for Industrial Materials by Control of Manufacturing Process (제조공정제어에 의한 친환경 고성능 산업용 PET 난연시트 제조기술의 개발)

  • Kim, Hea-In;Hong, Yo-Han;Park, Soo-Min
    • Textile Coloration and Finishing
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    • v.21 no.4
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    • pp.46-56
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    • 2009
  • In order to establish the standard manufacturing condition of PET flame retardant sheets, physicochetnical properties of the samples made by the conventional flame-retardant finishing were systematically investigated, including compatibility among flame retardant agent and finishing auxiliaries, surface property, and wicking property. From this results, the addition of washing and renapping process after the shearing process was required for the more effective in producing PET flame-retardant sheet by the standard finishing. The effect of the modification of the regular flame retardant finishing process was studied by FTIR, TGA, and flame retardancy test.

Discussion of Problems During the Application of the On-line Particle Counter In Water Treatment Process (정수처리 공정에서 연속식 입자계수기의 적용성 검토에 관한 연구)

  • Moon, Seong-Yong;Kim, Seung-Hyun
    • Journal of Korean Society of Water and Wastewater
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    • v.19 no.2
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    • pp.214-220
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    • 2005
  • Errors may occur due to analysis methods and water quality during the application of the on-line particle counter In water treatment process. Errors caused by analysis methods include particle destruction by shear force due to inflow speed and tube friction, as well as interruption by screening, bubbles and contaminants. Since errors happen frequently because of these factors, it is necessary to examine and evaluate such errors during the application of a particle counter. Errors can be large due to screening and bubbles. Measurement values are effective for water analysis after filtration process. However, because of screening, only measurement values for particles above $7{\mu}m$ are valid for water with a turbidity between 3-10NTU. As particle numbers around $10{\mu}m$ increase a lot after ozone treatment, sufficient pretreatment process is necessary. Physical conditions should keep stable for inflow to decrease errors caused by shear force.

Block Based Blind & Secure Gray Image Watermarking Technique Based on Discrete Wavelet Transform and Singular Value Decomposition

  • Imran, Muhammad;Harvey, Bruce A.
    • KSII Transactions on Internet and Information Systems (TIIS)
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    • v.11 no.2
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    • pp.883-900
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    • 2017
  • In this paper block based blind secure gray image watermarking scheme based on discrete wavelet transform and singular value decomposition is proposed. In devising the proposed scheme, security is given high importance along with other two requirements: robustness and imperceptibility. The use of discrete wavelet transform not only improves robustness but the selection of bands with high tolerance towards noise caused an improvement in terms of imperceptibility. The robustness further improved due to the involvement of singular vectors along with singular values in watermark embedding and extraction process. Finally, to achieve security, the selected DWT band is decomposed into smaller blocks and random blocks are chosen for modification. Furthermore, the elements of left and right singular vectors of selected blocks are chosen based on their dependence upon each other for watermark embedding. Various experiments using different images as host and watermark were conducted to examine and validate the proposed technique. Additionally, the proposed technique is tested against various attacks like compression, affine transformation, cropping, translation, X shearing, scaling, Y shearing, filtering, blurring, different kinds of noises, histogram equalization, rotation, etc. Lastly, the proposed technique is compared with state-of-the-art watermarking techniques and their comparison shows significant improvement of proposed scheme over existing techniques.

Study on uplift performance of stud connector in steel-concrete composite structures

  • Ju, Xiaochen;Zeng, Zhibin
    • Steel and Composite Structures
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    • v.18 no.5
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    • pp.1279-1290
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    • 2015
  • The main role of studs, which act as connectors of the steel-concrete composite structures, is to ensure that the steel and the concrete work together as a whole. The studs in steel-concrete composite structures bear the shearing force in the majority of cases, but in certain locations, such as the mid-span of a simply supported composite beam, the studs bear axial uplift force. The previous studies mainly focused on the shearing performance of the stud by some experimental and theoretical effort. However, rare studies involved the uplift performance of studs. In this paper, the single stud uplift test on 10 composite specimens was performed. Meanwhile, based on the test, numerical analysis was introduced to simulate the concrete damage process due to the stud uplifted from concrete. The static ultimate bearing capacity, under which the stud connector was pulled out from the damaged reinforced concrete, is much larger than the cyclic ultimate bearing capacity, under which the weld joint between stud and steel plate fractured. According to the fatigue test results of 7 specimens, the fatigue S-N curve of the construction detail after minus 2 times standard deviation is $logN=24.011-9.171\;log{\Delta}{\sigma}$, the fatigue strength corresponding to $2{\times}10^6$ cycles is 85.33 MPa.

The Shearing Characteristics of Cornstalks for Various Knife Approach Angles and Shear Angles (진입각(進入角) 및 전단각의(剪斷角) 변화(變化)에 따른 옥수수줄기의 전단(剪斷) 특성(特性))

  • Huh, Yun Kun;Myung, Byung Soo
    • Korean Journal of Agricultural Science
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    • v.11 no.2
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    • pp.278-283
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    • 1984
  • Shearing characteristics of cornstalks were investigated under quasi-static conditions at various knife approach angles and shear angles in order to determine their importance to the cutting action of mowers. Corn variety used in this study was pioneer that was grown in the field of Chungnam National University. The results obtained were as follows: 1. The shearing process had two shearing stages in cornstalks, which was different from those of rice and other forage crops due to the hard crust. 2. Force and energy of shear were decreased progresively with height of the cornstalks. 3. The minimum shear force occured at shear angle of about $60^{\circ}$ and approach angle of about $10^{\circ}$ 4. The condition of minimum shear energy coincides with that of minimum shear force. 5. Effects of knife approach angles were more significant than those of shear angle for force and energy of shear.

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Ring Shear Characteristics of Two Different Soils (이질 재료 간의 링 전단특성 연구)

  • Park, Sung-Sik;Jeong, Sueng-Won;Yoon, Jun-Han;Chae, Byung-Gon
    • Journal of the Korean Geotechnical Society
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    • v.29 no.5
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    • pp.39-52
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    • 2013
  • The shear stress characteristics of landslide materials can be affected by various factors. We examined the shear stress characteristics of two different soils using ring-shear apparatus, in which saturation-consolidation-shearing speed can be easily controlled. This paper presents (i) shear stress-time characteristics, (ii) shear stress depending on normal stress and shear speed and (iii) shear stress as a function of shearing speed. Materials used in this paper were the Nakdong River sand and muds taken from Jinhae coastal area in Korea. Samples were prepared in three types: Sand (upper)-Sand (lower), Clay (upper)-Clay (lower) and Sand (upper)-Clay (lower). The upper and lower indicate the samples placed in upper and lower ring shear boxes, respectively. For given normal stresses (50 and 100 kPa) and shearing speed (0.1 mm/sec), we performed ring shear tests. Then the failure lines were determined in the second test. Last, we determined the shear stress characteristics depending on different shearing speeds, such as 0.01, 0.1, 1, 10, 100 mm/sec. As a result, we found that shear stress characteristics are strongly dependent on above three factors. The shear stress of Sand (upper)-Clay (lower) is smaller than that of Sand (upper)-Sand (lower), but slightly larger than that of Clay (upper)-Clay (lower). The shear stress is also characterized by grain crushing and wetting process at slip surface.