• Design & Manufacturing
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• v.17 no.1
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• pp.13-19
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• 2023

Blanking processing is one of the shear processing method in which the cut part becomes a product and piercing processing is a press molding process in which the cut part is discarded as a scrap. The shear angle of the punch used for blanking is determined by conditions such as the characteristics of the shear material, shear thickness and shear length. The shear angle of a punch is an important factor in determining the size of the shear load, the life of the shear punch, the deformation of the shear product and the quality of burrs In this study, blanking punches applied with four types of shear angles (i.e., 0°, 0°23", 0°46", 0°69") to the blanking punches of bracket products used in practical work were manufactured and tested. In the blanking experiment, the remaining variables except for the shear angle were the same. Experiments show that the product has the least amount of deformation in blanking punches with a shear angle equal to the material thickness, i.e., 0°46"..

• Geomechanics and Engineering
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• v.19 no.3
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• pp.217-227
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• 2019

This study focuses on an improved prediction model to determine the limiting grouting pressure of compaction grouting considering the ground surface upheaval, which is caused by the three-dimensional conical shearing failure. The 2D-dimensional failure curve in Zou and Xia (2016) was improved to a three-dimensional conical shearing failure for compaction grouting through coordinate rotation. The process of compaction grouting was considered as the cavity expansion in infinite Mohr-Coulomb (M-C) soil mass. The prediction model of limiting grouting pressure of compaction grouting was proposed with limit equilibrium principle, which was validated by comparing the results in El-Kelesh et al. (2001) and numerical method. Furthermore, using the proposed prediction model, the vertical and horizontal grouting tube techniques were adopted to deal with the subgrade settlement in Shao-huai highway at Hunan Provence of China. The engineering applicability and effectiveness of the proposed model were verified by the field test. The research on the prediction model for the limiting grouting pressure of compaction grouting provides practical example to the rapid treatment technology of subgrade settlement.

• Geomechanics and Engineering
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• v.35 no.5
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• pp.475-486
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• 2023

Ballast particles have an irregular shape and are discrete in nature. Due to the discrete nature of ballast, it exhibits complex mechanical behaviour under loading conditions. The discrete element method (DEM) can model the behaviour of discrete particles under a multitude of loading conditions. DEM is used in this paper to simulate a series of three-dimensional direct shear tests in order to investigate the shear behaviour of railway ballast and its interaction at the microscopic level. Particle flow code in three dimension (PFC3D) models the irregular shape of ballast particles as clump particles. To investigate the influence of particle size distribution (PSD), real PSD of Indian railway ballast specification IRS:GE:1:2004, China high-speed rail (HSR) and French rail specifications are generated. PFC3D built-in linear contact model is used to simulate the interaction of ballast particles under various normal stresses, shearing rate and shear box sizes. The results indicate how shear resistance and volumetric changes in ballast assembly are affected by normal stress, shearing rate, PSD and shear box size. In addition to macroscopic behaviour, DEM represents the microscopic behaviour of ballast particles in the form of particle displacement at different stages of the shearing process.

• Transactions of Materials Processing
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• v.21 no.5
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• pp.298-304
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• 2012

The shielded slot plates for a molten carbonate fuel cell(MCFC) have a sheared corrugated trapezoidal pattern. In the FEM simulations for the production of the shielded slot plate, the user material subroutine VUMAT in the commercial FEM software ABAQUS was used to implement a ductile fracture criterion. The critical damage value for the ductile fracture criterion was determined by comparing the experimental results of the shearing process with the simulation results. Using the ductile fracture criterion, the FEM simulation of the three-dimensional forming process of the shielded slot plate was conducted. The effects of the shearing process on the forming process were examined through FEM simulation and experiments. The forming simulation of nine unit cells was conducted. Using the simulation results of the forming process, the deformed shape after springback was calculated. The experimental result shows good agreement with the simulation.

• Journal of the Korean Institute of Landscape Architecture
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• v.27 no.5
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• pp.80-93
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• 2000

This study measured the shearing resistance of the roots of the Pinus Koraiensis by the tensile strength gained through their individual tensile test for the Root Reinforcement Model. On the basis of the shearing resistance value calculated through such a process the factor of safety(Fs) was comparatively presented by using the simplified Janbu Method in PCSTABL5M, the slop-analyzing software which had been developed in Purdue University of the U.S.A according to the shape of a slope and the type of soil. The results to have measured a stress and the factor of safety(Fs) by experiment are as follows. 1) The mean root diameter of the Pinus Koraiensis used for this experiment was 2.483mm and the mean tensile stress was calculated as 422.846(kgf/$\textrm{cm}^2$). In the strain ratio of material and the elastic modulus was measured 7.8%, 9,291.92(kgf/$\textrm{cm}^2$). 2) The shearing strength including the resistance of soil and root is expressed as Rt=C+Cr+$\sigma$.tan . ΔCr(kg/$\textrm{cm}^2$) of the shearing resistance calculated by estimating the areal ratio of roots at 10 is 0.253(kgf/$\textrm{cm}^2$). 3) As the result of making an analysis of the natural slope stability by the soil parameter, the factor of safety(Fs) was calculated at 1.795 in CL, and the stability analysis of the root reinforcement slope, Fs was calculated at 1.952. However, since a precise analysis of the controlled factors of the slope analyses are demanded for more accurate dynamic analyses, the future demands a study on this.

• Design & Manufacturing
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• v.12 no.3
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• pp.42-47
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• 2018

Recently, in the surge of global environmental issues, there has been a great attention to lightweight materials in purpose of saving energy. Magnesium alloys not only have low specific gravity, and superb specific stiffness, but are also excellent in blocking vibrations and electromagnetic waves. So demand for this material is getting bigger rapidly throughout the industry. In this study, we examined the improvement of formability of magnesium alloy AZ31 material in warm working. Drawing, bending and shearing process were carried out by varying the forming temperature and the forming speed, and the influence of the variables on each process was studied. In the experiments, the high forming temperature and low forming speed results in high formability in the drawing process and the bending process. In the shearing process, as the forming temperature increases, the length of the fracture decreases.

• Journal of Industrial Technology
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• v.22 no.A
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• pp.37-42
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• 2002

The shearing process for the sheet metal is normally used in the precision elements such as a frame of TFT-LCD or lead frame of IC chips. In these precision elements, the burr formation prevents the system assembly and needs the additional burr removing process. In this study, we have developed the novel ultrasonic deburring system to remove the small burr came from shearing of the sheet metal effectively. The deburring tool is driven by the stepping motor and alumina and SiC particles are used as abrasives. Ultrasonic power and the flowing resistance of the abrasives make ti possible to abrasive the burr.

• Journal of the Korean Society of Manufacturing Process Engineers
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• v.6 no.2
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• pp.17-21
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• 2007

Shearing including punching, blanking, trimming, slitting, etc is one of the most frequently used processes in sheet metal manufacturing. It has been widely used for manufacturing autobody, electronic components, aircraftbody, etc. In this paper, it has been researched by the experiment to examine the effect of burr height corresponding to die clearance, cutting angle, tool sharpness, etc. This paper presents the experimental results with using Al alloy sheet.

• Transactions of Materials Processing
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• v.14 no.3 s.75
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• pp.257-262
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• 2005

In order to improve the quality of the sheared surface in cutting of inner structure bonded sheet metal the cut-off operation is mainly investigated, which is the typical shearing process in sheet metal forming technology. The sandwich sheet metals considered have inner structure which is constructed in the form of crimped expanded metal and woven metal. The inner structure is bonded between solid sheet by resistance welding or adhesive bonding. The shearing process is visualized by the computer vision system installed in front of the cut-off die and the sheared surface is measured and quantitatively compared with the help of the optical microscope after cut-off operation. From test results we found that the influence of sheared position can be observed and explained clearly and this result can be utilized to get the better sheared surface.

• Proceedings of the Korean Society for Technology of Plasticity Conference
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• 2004.11a
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• pp.33-38
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• 2004

In order to improve the quality of the sheared surface in cutting of inner structure bonded sheet metal the cut-off operation is mainly investigated, which is the typical shearing process in sheet metal forming technology. The sandwich sheet metals considered have inner structure which is constructed in the form of crimped expanded metal and woven metal. The inner structure is bonded between solid sheet by resistance welding or adhesive bonding. The shearing process is visualized by the computer vision system installed in front of the cut-off die and the sheared surface is measured and quantitatively compared with the help of the optical microscope after cut-off operation. From test results we found that the influence of sheared position can be observed and explained clearly and this result can be utilized to get the better sheared surface.