• 제목/요약/키워드: shape rolling

검색결과 299건 처리시간 0.023초

선박엔진용 캠의 열간 성형공정설계 (Hot Forming Design of a CAM for Vessel Engine)

  • 염종택;김지훈;김정한;홍재근;이재식
    • 한국소성가공학회:학술대회논문집
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    • 한국소성가공학회 2009년도 춘계학술대회 논문집
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    • pp.417-420
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    • 2009
  • The hot forming process of a CAM for vessel engine was designed by finite element (FE) simulation and experimental analysis. An aim of process design was to achieve the near-net shaped CAM forgings by hot forging process. Based on the compression test results of the low alloy steel, deformation processing map was generated using the superposition approach between the dynamic materials model (DMM) and flow stability and/or instability criteria. From the processing map, the initial heating temperature was determined as $1200^{\circ}C$. FE analysis was simulated to predict the formation of rolling defects and deformed shape with different forging designs. Optimum process design suggested in this work was made by comparing with the CAM for vessel engine manufactured by actual forging process.

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열간자유단조와 링롤링공법을 이용한 풍력발전기용 도아프레임 개발 (A Door Frame for Wind Turbine Towers Using Open-Die Forging and Ring-Rolling Method)

  • 권용철;강종훈;김상식
    • 대한기계학회논문집A
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    • 제39권7호
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    • pp.721-727
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    • 2015
  • 풍력 발전기용 기계부품은 주로 자유단조 공법을 통하여 제조된다. 본 연구는 풍력발전기용 타워부품인 도아프레임의 제조하기 위한 발전된 단조공법에 관한 연구이다. 개발된 단조공법의 장점은 원소재 회수율을 높임에 따라 원소재 투입량을 줄임으로 제조원가를 낮춘다. 기존의 단조공업은 유압프레스를 이용하여 단조작업이 이루어지며 최종제품과 단조품의 형상 차이로인하여 많은 부분이 가공으로 제거된다. 하지만 제안된 단조공법은 열간 자유단조와 링롤링공법을 통하여 원소재 회수율을 높이게 된다. 새로운 공법의 유효성은 링롤링 블랭크의 치수와 밀접한 관련이 있기 때문에 유한요소해석을 통하여 블랭크의 치수를 최적화 하였다. 유한요소해석을 통하여 얻은 단조품의 치수는 시제품 생산을 통하여 검증하였다.

F10/F12 분기기에서의 가드레일 길이 변화에 따른 주행안전성 해석 (Analysis of Running Safety According to Changes of Guard Rail Length on F10/F12 Turnout)

  • 엄범규;김성종;이승일;이희성
    • 대한기계학회논문집A
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    • 제37권6호
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    • pp.723-730
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    • 2013
  • 기존선에서의 속도향상을 저해하는 요인은 매우 다양하지만, 그 중 분기기 통과속도 제한규정을 가장 대표적 사례로 손꼽히고 있다. 현재, 기존선 분기기의 직선측 최고 통과속도는 일반 선로의 차량 최고 주행속도에 비하여 낮은 속도로 제한되어 운행하고 있으며 분기기내에서 주행속도를 제한하는 것은 분기기 통과 시 철도차량의 주행안전성을 확보하는데 목적을 두고 있다. 본 연구에서는 대구도시철도공사의 분기기 가드레일에 대한 형상 변경사례를 기반으로 하여, 분기기에서의 차륜/레일 형상에 따른 기하학적 관계식을 이론적으로 검토하였으며, 개발한 VI-Rail 분기기 해석기법을 통하여 F10/F12 분기기에서의 가드레일 길이 변화에 따른 주행안전성 해석을 수행하여 그에 따른 영향을 살펴보았다.

2-dimensional Hydrodynamic Forces of Heaving, Swaying and Rolling Cylinders on a Free Surface of a Water of Finite Depth

  • Rhee, K.P.
    • 대한조선학회지
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    • 제14권3호
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    • pp.13-22
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    • 1977
  • The hydrodynamic forces acting on a forced oscillating 2-dimensional cylinder on a free surface of a fluid of a finite depth are calculated by distributing singularities on the immersed body surface. And the Haskind-Newman relation in a fluid of a finite depth is derived. The wave exciting force of the cylinder to an oscillation is also calculated by using the above relation. The method is applied to a circular cylinder swaying in a water of finite depth, and then, to a rectangular cylinder heaving, swaying, and rolling. The results of above cases give a good agreement with those by earlier investigators such as Bai, Keil, and Yeung. Also, this method is applied to a Lewis form cylinder with a half beam-to-draft ratio of 1.0 and a sectional area coefficient of 0.941, and to a bulbous section cylinder which is hard to represent by a mapping function. The results reveal that the hydrodynamic forces in heave increase as the depth of a water decrease, but in sway or roll, the tendency of the hydrodynamic forces is difficult to say in a few words. The exciting force to heave for a bulbous section cylinder becomes zero at two frequencies. The added mass moment of inertia for roll is seemed to mainly depend on the sectional shape than the water depth.

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극후판 Box-Column의 Lamellar 균열 감수성 평가 (Sensitivity Appraisal for Lamellar Tearing of Box-Column of Ultra Thick Plate)

  • 노찬승;박창수;김흥주;방한서;이창우
    • 한국해양공학회지
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    • 제17권4호
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    • pp.31-36
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    • 2003
  • In case of this thick rolling-steel for a multistory building, a large oil-drilling structure, a large vessel, a bridge and so on, Lamella Tearing around the welded joint zone is the most serious problems. In order to prevent Lamella Tearing, not only is choice of material important, but also the comprehensive investigation for the structural design and the construction. The Lamella Tearing that is a staircase-shape occurs due to the contraction stress to the thickness direction of the plate and has the character that the cracks progress along the elongated inclusion by rolling. In general, because cracks occur at the heat affected zone and around HAZ, it is necessary to establish the safety and the confidence of the welded structure to restrain the welding defect such as Lamella Tearing. The mechanical approaches are the easier and more economical than the approaches of the material and the construction method. In addition, the appropriate welding profile and the optimum welding condition contribute toward the improvement of the productivity and influence on the standardization of the manufacturing technology.

Prediction Model of the Exit Cross Sectional Shape of Workpiece in Round-Oval-Round Pass Rolling

  • Lee, Youngseog;Kim, Byung-Min;Kim, Dong-Hwan
    • Journal of Mechanical Science and Technology
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    • 제16권6호
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    • pp.785-798
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    • 2002
  • A reliable analytic model that predicts the surface profile of the exit cross section of workpiece in round-oval (or oval-round) pass sequence is established. The presented model does not require any plasticity theory but needs the only geometric information on workpiece and roll groove. Formulation is based on the linear interpolation of the radius of curvature of an incoming workpiece and that of roll groove in the roll axis direction when the maximum spread of workpiece is known beforehand. The validity of the analytic model is examined by hot rod rolling experiment with the roll gap, specimen size, design parameter of oval groove and steel grade changed. Results revealed that the cross sectional shapes predicted by the model were in good agreement with those obtained experimentally. We found that the analytic model not only has simplicity and accuracy for practical usage but also saves a large amount of computational time in comparison with finite element method.

견관절 장애와 관절 가동운동 (Joint mobilization techniques of the shoulder joint dysfunction)

  • 김선엽;두정희
    • 한국전문물리치료학회지
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    • 제2권2호
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    • pp.108-118
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    • 1995
  • The techniques of joint mobilization and traction are used to improve joint mobility or to decrease pain by restoring accessory movements to the shoulder joints and thus allowing full, nonrestriced, pain-free range of motion. In the glenohumeral joint, the humeral head would be the convex surface, while the glenoid fossa would be the concave surface. The medial end of the clavicle is concave anterioposteriorly and convex superioinferiorly, the articular surface of the sternum is reciprocally curved. The acromioclavicular joint is a plane synovial joint between a small convex facet on lateral end of the clavicle and a small concave facet on the acromion of the scapula. The relationship between the shape of articulating joint surface and the direction of gliding is defined by the Convex-Concave Rule. If the concave joint surface is moving on a stationary convex surface, gliding occur in the same direction as the rolling motion. If the convex surface is moving on a stationary concave surface, gliding will occur in an opposite direction to rolling. Hypomobile shoulder joints are treated be using a gliding technique.

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철도 차량 전두부 충돌 피해 저감을 위한 Protective shell frame의 위상 최적화에 관한 연구 (The study on Topology Optimization for Crashworthiness enhancement in Protective shell frame of Rolling Stock leading-cab)

  • 김현준;김세훈;정현승;권태수;서명원
    • 한국철도학회:학술대회논문집
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    • 한국철도학회 2007년도 춘계학술대회 논문집
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    • pp.138-143
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    • 2007
  • The leading-cab (high energy absorption area) of rolling stock directly is impacted on the frontal crash unlike other cabs. Thus, leading-cab has a structurally complex shape to solve getting concentrated loads. However, in order to enhance structural performance and to achieve the weight reduction of cab, changing the sizes and adjusting the distance of members do not take an effective result. Therefore, in design phase, to find the material arrangement which helps structural capacity be better should be done. This research applies the topology optimization to concept design of protective shell frame on strategy of crush energy absorption with considering pressure and vertical loads acting on the principal part of leading-cab. In this research, topology optimization method focuses on structural design, and which yields optimal material arrangement under given loads and boundary conditions using density method which has the density of material as design variables. Finally, this research presents optimal material arrangement and structure of protective shell frame on given loads with applying topology optimization.

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TIG 용접한 저방사화 페라이트강 (JLF-1)의 고온강도 및 피로수명특성 (High Temperature Tensile Strength and Fatigue Life Characteristics for Reduced Activation Ferritic Steel (JLF-1) by TIG Welding)

  • 윤한기;이상필;김사웅
    • 대한기계학회논문집A
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    • 제27권9호
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    • pp.1444-1450
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    • 2003
  • The fatigue life and tensile strength of JLF-1 steel (Fe-9Cr-2W-V-Ta) and its TIG weldment were investigated at the room temperature and $400^{\circ}C$. Four kinds of test specimens, which associated with the rolling direction and the TIG welding direction were machined. The base metal of JLF-1 steel represented almost anisotropy in the tensile properties for the rolling direction. And the base metal of JLF-1 steel showed lower strength than that of TIG weldment. Also, the strength of all materials entirely decreased in accordance with elevating test temperature. Moreover, the fatigue limit of weld metal was largely increase than that of base metal at both temperatures. The fatigue limit of JLF-1 steel decreased in accordance with elevating test temperature. The fatigue limit of JLF-1 steel decreased in accordance with elevating test temperature. The SEM fractography of tensile test specimen showed conspicuous cleavage fracture of a radial shape. In case of fatigue life test specimen, there were so many striations at crack initiation region, and dimple was observed at final fracture region as a ductile fracture mode.

3호선 실제선로 조건에서의 레일경좌 변화에 따른 철도차량 주행안전성 해석 (Running Safety Analysis of Railway Vehicle depending on Rail Inclination Change on Actual Track of Subway Line No.3 in Seoul)

  • 김태건;이희성
    • 한국안전학회지
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    • 제31권3호
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    • pp.130-135
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    • 2016
  • It is very hard to analyze the train derailment safety quantitatively at the curved section because of the diversified affect parameters including the complex interaction between wheel and rail, the train conditions such as the shape of wheel, suspension system, the track conditions such as the radius of curve, cant, transition curve, and the operation conditions, etc. Two major factors related to the running safety of railway vehicle are classified as the railway vehicle and the track condition. In this study, when the railway vehicle passing through curves of actual track condition of subway line NO.3 in seoul ($Yeonsinnae{\leftrightarrow}Gupabal$), the effect that has influence on running safety depending on rail inclination. The analysis result of 1/40 rail inclination condition is more favorable on running safety than other rail inclination conditions because derailment coefficient and wheel unloading ratio are the lowest.