• Title/Summary/Keyword: shaft seal

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Comparison of Theoretical Analysis with Test Results of Floating Ring Seals for the LRE Turbo Pump (액체 추진 로켓 터보 펌프용 플로팅 링 실에 대한 해석 및 실험 결과의 비교 연구)

  • Lee, Yong-Bok;An, Kyoung-Min;Kim, Chang-Ho;Ha, Tae-Woong
    • The KSFM Journal of Fluid Machinery
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    • v.7 no.6 s.27
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    • pp.21-27
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    • 2004
  • The floating ring seal has an advantage to find the optimum position by itself, which is used in the turbo pump of a liquid rocket. The main purpose of seals is to reduce the leakage. Especially, seals of the turbo pump for the liquid rocket engine are operated under the serious conditions such as high pressure above 10 MPa, very low temperature about $-180^{\circ}C$ and high rotating speed above 25,000 rpm. So, rotordynamic stability is very important for the system stability. In this paper, the leakage and dynamic characteristics of floating ring seals were investigated by a experimental and analytical method. The theoretical results of the leakage performance for the floating ring seal showed much higher than that of experimental results. On the other hand, the results of stiffness and damping characteristics showed similarity each other. As the shaft speed was increasing, the whirl frequency ratio was increased in the experimental results.

Stability analysis of pump using finite element method (유한요소법에 의한 펌프축계의 안정성해석)

  • 양보석
    • Journal of Advanced Marine Engineering and Technology
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    • v.10 no.4
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    • pp.31-40
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    • 1986
  • With the tendency toward high speed and high pressure in centrifugal pumps, the problem of sub-synchronous vibration has arisen, caused by the hydraulic forces of the working fluid, such as wearring, balance piston, impeller, etc.. These forces can drastically alter the rotor critical speeds and stability characteristics, and can be acted significant destabilizing forces. For preventing such self-excited vibration, the desing of the rotor system needs, which would secure the stability of the machine. In this paper, a procedure is presented for dynamic modeling of rotor-bearing-seal-impeller systems which consist of rigid disks, distributed parameter finite rotor elements and discrete bearings, seals and impellers. A finite element model including the effects of rotatory inertia and gyroscopic moments is developed using the consistent matrix approach. The technique of dynamic matrix reduction is applied to the shaft matrices to reduce them to a set of matrices of dynamic of significantly fewer degrees of freedom. The representation of bearing, seal and impeller elements is in term of linearized stiffness and damping matrices by reasonably small perturbations from equilibrium. The stability behavior of a typical double suction centrifugal pump is presented. Results show the influence of clearance and flow conditions on running speeds and stability characteristics.

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A Study on the Contact Force and Temperature Distribution of Lip Seals (립실의 접촉력 및 온도분포 해석에 관한 연구)

  • 김청균;전인기;김종억
    • Transactions of the Korean Society of Mechanical Engineers
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    • v.18 no.6
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    • pp.1559-1566
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    • 1994
  • Using the finite element method, the contact force, contact band width and temperature distribution of lip seals analyzed for the interference including some nonlinearities such as material nonlinearity, geometrical nonlinearity and nonlinear contact boundary condition. The calculated results showed that the contact stress concentrated on the contact zone between the garter spring and the rubber toward the flex side, the contact edge of lip seals. The high contact forces due to the increased interference separate the sealing gap between the lip edge and the rotating shaft. This may lead to leak the sealed oil.

RELAP5/MOD3 Assessment Against a ROSA-IV/LSTF Loss-of-RHRS Experiment

  • Park, Chul-Jin;Han, Kee-Soo;Lee, Cheol-Sin;Kim, Hee-Cheol;Lee, Sang-Keun
    • Proceedings of the Korean Nuclear Society Conference
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    • 1996.05b
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    • pp.745-750
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    • 1996
  • An analysis of a loss of residual heat removal system (RHRS) event during midloop operation after reactor shutdown was performed using the RELAP5/MOD3 thermal-hydraulic computer code. The experimental data of a 5% cold leg break test conducted at the ROSA-IV Large Scale Test Facility (LSTF) to simulate a main coolant pump shaft seal removal event during midloop operation of a Westinghouse-type PWR were used in the analysis. The predicted core boiling time and the peak primary system pressure showed good agreements with the measured data. Some differences between the calculational results and the experimental results were, however, found in areas of the timing of loop seal clearing and the temperature distribution in a pressurizer. Other calculational problems identified were discussed as well.

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The Study of Synthetic Material Bush (Railko Bush) Application on Large Container Vessel (대형 컨테이너 선박의 합성수지계열 RAILKO BUSH 적용 연구)

  • Lim, Jae-Hun;Park, Kun-Woo;Kim, Kyung-Ho
    • Special Issue of the Society of Naval Architects of Korea
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    • 2008.09a
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    • pp.46-53
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    • 2008
  • Recently, the synthetic material stern tube bush has been applied by ship owner's requirement because the synthetic material has a merit. That is to say, when stern tube seal is damaged and sea water comes into stern tube, it can work without problem because of water lubricating property. However, the material also has a demerit of temperature rise problem when some factors meets on synthetic material, for example, not sufficient lubrication oil supply and not proper shaft alignment and so on. As known in the world, the RAILKO bush is rampant for synthetic material by some ship owner because of the above mentioned reason. However, the bush has several accidents on large container vessel. Unfortunately or fortunately our yard has a chance to apply the RAILKO bush owing to requirement of specific ship owner. Therefore, it is much more required to approach the accurate shaft alignment analysis. In line with this reason, we had a shaft alignment calculation considering hull deformation and hull flexibility (hull stiffness). Also, in the calculation, we had considered dynamic condition which is reflected he propeller thrust forces and moments and oil film stiffness on the shaft alignment calculation. According to he shaft alignment calculation, bearing slope was applied on the tern tube bush and was measured. The RAILKO bush should be applied the running in procedure according to maker's recommendation for performing the oil film on the bush surface. Finally, the vessels were delivered successfully without any problem with AILKO bush as shown on his paper.

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Finite Element Analysis of the Contact Stress Characteristics in Scraper Seals (스크레이퍼 실의 접촉응력 특성에 관한 유한요소해석)

  • Kim, Chung-Kyun
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.23 no.6 s.165
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    • pp.895-902
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    • 1999
  • This paper deals with a numerical study of the tribological contact stress distributions of elastomeric lip seals for oscillating shafts when the sealing interference and band width between the lip ease or contact seals and the shaft are present. Using the finite element method the contact stress and band width of scraper seals are analyzed for the sealing interference including some nonlinearities such as geometrical nonlinearity, material nonlinearity and nonlinear contact boundary condition. The FEM results showed that the contact stress concentrated on the contacting lip zone between the contacting edge of lip and the shaft for the increased interference. In double lip scraper seals, ole maximum contact stress of the dust lip, which is used to exclude foreign contaminants is six times higher than that of the primary sealing lip, which is used to contain lubricants.

The Error Estimation of Radial Contact Force with a Split Shaft Device for Lip Seals (스플릿트축장치를 이용한 립실의 접촉력 측정 오차 평가)

  • 김완두
    • Tribology and Lubricants
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    • v.12 no.4
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    • pp.13-17
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    • 1996
  • 립실의 중요 설계 변수인 접촉력의 측정에는 스플릿트축장치가 흔히 사용된다. 축과 립실의 간섭량은 두 개 스플릿트축의 간격으로서 조절된다. 두 축을 초기 위치로부터 측정하고자 하는 임의 위치로 이동시킬 때 정확한 원을 이루지 못해 측정되는 접촉력은 오차를 포함되게 된다. 본 연구에서는 작은 간섭량 범위 내에서 접촉력을 이론적으로 예측할 수 있는 수식을 유도하고 측정 오차 값을 예측하였다. 측정된 립실의 접촉력은 측정 간섭량이 초기간섭량과 일치하는 경우 외에는 항상 오차를 포함하고 있음을 밝혔다. 이 오차는 작은 간섭량 범위 내에서 립실의 재료 특성이나 형상에 무관하며, 10% 이내의 측정 오차 유지를 위해서는 측정 간섭량이 초기 간섭량의 68%에서 187% 범위 내에 들어야 함을 확인하였다.

A Study on the Febrication of the Oil Seal Apparatus by Using a Hydrophilic Fe-Magnetic Fluid (철계 자성유체를 이용한 기름 밀봉장치 개발에 관한 연구)

  • 강신우;김영삼
    • Journal of the Korean Magnetics Society
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    • v.9 no.2
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    • pp.121-126
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    • 1999
  • This paper describes a fabrication of Fe-dispersed hydrophilic magnetic fluid and its application to oil seal in combination with the Nd-permanent magnet. The results are as follows; 1) Using silica coated iron particle of magnetization of 125.5 emu/g (at 10 kOe) and the mean particle size of 100 $\AA$, after multiple adsorption to the surface of silica coated iron particle with oleic acid ion, D.B.S. and T.M.A. ion, hydrophilic Fe-magnetic fluid [70 %(g/∝)Fe, magnetization of 52 emu/g and viscosity of 1450 cp] can be produced by dispersing the iron particle in ethylene glycol solution. 2) The oil seal apparatus consisting of six stages of Nd-permanent magnet (3200 Gauss) and Fe-magnetic fluid [70 %(g/∝) Fe] showed an excellent pressure resistance of 7400 g/$\textrm{cm}^2$ under the gap between shaft and oil seal was 0.2 mm.

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Oil Leakage Prediction through Cut Part of Double Elastomeric Seal (이중 탄성중합체 시일의 절단부 오일누유 예측)

  • Taek-Sung Lee;Yeon-Hi Kim
    • Journal of the Computational Structural Engineering Institute of Korea
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    • v.36 no.3
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    • pp.165-171
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    • 2023
  • The rotary joint connecting the upper and lower structures of construction machinery and special vehicles transmits hydraulic pressure as the shaft and housing rotate, and multiple seals are assembled to prevent oil leakage into the oil flow channel. Because the seal material is rigid and difficult to assemble, we sought a method to assemble it after cutting. The shapes of the cutting surface are L-shaped and / shaped, and the leakage standard when hydraulic pressure is applied is the contact pressure generated on the cutting surface. The structure and material of the seal are composed of a double elastomer, and nonlinear contact structural analysis is performed when only the high-rigidity PE material is cut. Studies have shown that the shorter the cutting length, the better the leakage prevention and the higher the possibility of leakage to the bottom surface where NBR and PE come into contact rather than the top surface where the PE and the housing come into contact.

Root Cause and Countermeasure on the Spike Vibration of a 550MW Class USC(Ultra Super Critical) Steam Turbine (550MW급 초초임계압(USC, Ultra Super Critical) 증기터빈의 Spike Vibration 에 관한 원인 규명 및 대책)

  • Yang, Seong-Heon;Kim, Yong-Seok;Nah, Un-Hak
    • Proceedings of the Korean Society for Noise and Vibration Engineering Conference
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    • 2007.05a
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    • pp.442-447
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    • 2007
  • A very abnormal vibration was occurred at the LP(low pressure) turbine continuously during the pre-operation for a 550MW class USC(ultra super critical) steam turbine. This vibration was initiated at the rotating speed of about 3,450rpm and then the vibration amplitude was highly increased the number by $2{\sim}3$ times with the increase of the rotating speed to the rated speed(3,600rpm). In this paper, this abnormal vibration named spike vibration. This spike vibration was caused by the rubbing between the rotating bucket tip seal and the Lower Half of spill strip. Also, this paper presents the mechanism of the spike vibration and the proper method to eliminate this abnormal vibration problem. This result would be good practice to find the solution of similar high vibration in the USC steam turbines for power plant as well as industrial rotating machineries.

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