• Tribology and Lubricants
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• v.28 no.3
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• pp.130-135
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• 2012

This study presents a new methodology for realtime tool breakage detection by sensor fusion concept of two hall sensor and an acoustic emission (AE) sensor. Spindle induction motor torque of CNC Lathe during machining is estimated by two hall sensor. Estimated motor torque instead of a tool dynamometer was used to measure the cutting torque and tool breakage detection. A burst of AE signal was used as a triggering signal to inspect the cutting torque. A significant drop of cutting torque was utilized to detect tool breakage. The algorithm was implemented on a NI DAQ (Data Acquisition) board for in-process tool breakage detection. The result of experiment showed an excellent monitoring capability of the proposed tool breakage detection system. This system is available tool breakage monitoring through internet also provides this system's user with current cutting torque of induction motor.

• Proceedings of the KIEE Conference
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• 2007.10a
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• pp.65-66
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• 2007

본 논문은 파라미터 변동에 잘 적응하며 강인한 영구자석 동기전동기의 위치센서 없는 센서리스 제어를 위해 개선된 슬라이딩 모드 관측기에 고정자 저항 추정기능을 추가한 새로운 슬라이딩 모드 적응 관측기를 제안한다. 제안된 관측기는 개선된 슬라이딩 모드 관측기를 사용함으로써 기존의 슬라이딩 모드 관측기에서 채터링(Chattering) 문제 해결을 위해 저역통과필터(Low-pass filter)의 사용 및 추가적인 회전자의 위치보상은 Sigmoid 함수를 스위칭 함수로 사용하므로 제거 할 수가 있다. 또한 고정자 저항 추정기능을 추가하여 센서리스 운행 중 환경적 요인으로 인한 고정자 저항값의 변동이나 초기에 고정자 저항값을 잘못 알고 있더라도 빠른 적응을 통해서 추정오차를 절감시켜 전동기의 속도추정 성능을 향상시킬수 있다. 또한 기존의 적응 슬라이딩 모드 관측기에서의 적분연산을 줄임으로써 제어시스템의 성능을 개선시켰다 제안된 관측기의 안정성은 Lyapunov 후보 함수를 이용하여 관측기의 이득을 설정함으로써 검증하였으며 관측기의 성능은 시뮬레이션을 통한 실험을 통하여 그 타당성을 입증하였다.

• Journal of Power Electronics
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• v.14 no.5
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• pp.967-979
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• 2014

This paper focuses on speed and current sensor fault detection and isolation (FDI) for induction motor (IM) drives. A new, accurate and high-efficiency FDI approach is proposed so that a system can continue operating with good performance even in the presence of speed sensor faults, current sensor faults or both. The proposed three paralleled adaptive observers are capable of current sensor fault detection and localization. By using observers, the rotor flux and rotor speed can be estimated which allows the system to run under the speed sensorless vector control mode when a speed sensor fault occurs. In order to detect speed sensor faults, a threshold-based scheme is proposed. To verify the feasibility and effectiveness of the proposed FDI strategy, experiments are carried out under different conditions based on a dSPACE DS1104 induction motor drive platform.