• Polymer(Korea)
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• v.24 no.4
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• pp.437-444
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• 2000

Propylene polymerizations were carried out by using rac-Et(Ind)$_2$ZrCl$_2$ (Zirconocene catalyst) and a commercial third generation Ziegler-Natta catalyst in a semibatch reactor. From the polymerization reactions, the optimum reaction conditions and the physical properties of polymers produced from each catalyst system were investigated. The optimum reaction temperatures of rac-Et(Ind)$_2$ZrCl$_2$ and Ziegler-Natta catalyst were 5$0^{\circ}C$, 4$0^{\circ}C$, respectively. On the basis of the results for the produced polymer particle size distributions and the catalytic activities of polymerization reaction, the reaction temperature should be considered as an important factor for the successful polymerization reactions. Especially, the polymer was conglomerated in the higher reaction temperature. It was found that there was an upper limitation to co-catalyst concentration. Reaction rates and polymer yields rather decreased with increasing the concentration of to-catalyst, i.e., MAO and TEAl affected only polymerization activities, but the PEEB in Ziegler-Natta catalyst system affected isotactic indexes of produced polymer as well as activities. Based on these observations, the production yield seems to exhibit a first order lineal relationship to the partial pressure of monomer.

• Clean Technology
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• v.11 no.1
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• pp.41-50
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• 2005

In this study, semibatch emulsion copolymerization of n-BA as adhesive component and MMA as coagulant component were carried out for the stable acrylic polymer latex in aqueous phase for polymer cement using LE-type nonionic surfactant as environmental friendly surfactant. The stable polymer emulsion was obtained with the increases of chain length(n) of this surfactant. The effect on the amount of LE-50 as nonionic surfactant were showed that the concentration of polymer latex were increased by increasing the amount of LE-50, whereas the average particle size were decreased by increasing the amount. The addition of functional monomer in initial reactor charge showed a significant effect on the final polymer concentration and the latex particle size. The single polymerization of each n-BA or MMA showed a very low concentration of polymer latex and very big particle size due to coagulation. In the polymerization composed of mixed monomer with MMA and n-BA, the larger the ratio of MMA to n-BA in the copolymers, the greater the amount of coagulum produced. It was found that a stable copolymers were obtained in the range of 15-35 % of n-BA. Moreover, incorporation of some functional monomers in addition to of main monomers became more stable polymer latex. Through DSC and IR analysis, the final polymer latex was composed by MMA/n-BA/AA/AM with a single Tg depending on the reaction conditions. As a result, the conditions of this acrylic polymerization could also be effectively controlled to get the desired final products.

• Clean Technology
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• v.11 no.1
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• pp.1-12
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• 2005

In these studies, semibatch emulsion copolymerization of n-butyl acrylate (n-BA) as adhesive component and methyl metacrylate (MMA) as coagulant component was carried out in order to investigate the role of surfactant in aqueous phase for polymer cement. It was found that the particle size and concentration of final polymer are affected by surfactant type used. The effect of nonionic surfactants was shown in the decrease of polymer emulsion concentration and small emulsion particle in order of LE-50, NP-50 > CE-50, Tween 20 > TX-405 > Brij 35. In LE and NP (n=7-50) as nonionic surfactant, it could be obtained the stable polymer emulsion of 40% in aqueous phase with average particle size of 250-320 nm using over n=30. On the other hand, the effect of surfactant type in initial reactor charge was shown that when SDS as ionic surfactant was used, the polymer emulsion concentration was constant irrespective of the amount used, whereas CTAB as cationic surfactant and HN-100 as reactive surfactant were shown a tendency to the decrease of that. The effect surfactant type on final polymer particle size was shown in decrease by the order of SDS > CTAB > HN-100.