• Title/Summary/Keyword: selective manufacturing

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Thin Film Micromachining Using Femtosecond Laser Photo Patterning of Organic Self-assembled Monolayers

  • Chang Won-Seok;Choi Moo-Jin;Kim Jae-Gu;Cho Sung-Hak;Whang Kyung-Hyun
    • International Journal of Precision Engineering and Manufacturing
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    • v.7 no.1
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    • pp.13-17
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    • 2006
  • Self-Assembled Monolayers (SAMs) formed by alkanethiol adsorption to thin metal film are widely being investigated for applications as coating layer for anti-stiction or friction reduction and in fabrication of micro structure of molecules and bio molecules. Recently, there have been many researches on micro patterning using the advantages of very thin thickness and etching resistance of Self-Assembled Monolayers in selective etching of thin metal film. In this report, we present the several machining method to form the nanoscale structure by Mask-Less laser patterning using alknanethiolate Self-Assembled Monolayers such as thin metal film etching and heterogeneous SAM structure formation.

Fabrication and characteristics of the flexible DSSC

  • Choe, Eun-Chang;Choe, Won-Chang;Wi, Jin-Uk;Hong, Byeong-Yu
    • Proceedings of the Korean Vacuum Society Conference
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    • 2016.02a
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    • pp.400.2-400.2
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    • 2016
  • Dye-sensitized solar cells (DSSCs) have been widely investigated as a next generation solar cell because of their simple structure and low manufacturing cost. To realize a commercially competitive technology of DSSCs, it is imperative to employ a technique to prepare nanocrystlline thin film on the flexible organic substrate, aiming at increasing the flexibility and reducing the weight as well as the overall device thickness of DSSCs. The key operation of glass-to-plastic substrates conversion is to prepare mesoporous TiO2 thin film at low temperature with a high surface area for dye adsorption and a high degree of crystallinity for fast transport of electrons. However, the electron transport in the TiO2 film synthesized at low temperature is very poor. So, in this study, TiO2 films synthesized at high temperature were transferred on the selective substrate. We fabricated DSSCs at low temperature using this method. So, we confirmed that the performance of DSSCs using TiO2 films synthesized at high temperature was improved.

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Optimization of a Multi-Step Procedure for Isolation of Chicken Bone Collagen

  • Cansu, Ümran;Boran, Gökhan
    • Food Science of Animal Resources
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    • v.35 no.4
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    • pp.431-440
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    • 2015
  • Chicken bone is not adequately utilized despite its high nutritional value and protein content. Although not a common raw material, chicken bone can be used in many different ways besides manufacturing of collagen products. In this study, a multi-step procedure was optimized to isolate chicken bone collagen for higher yield and quality for manufacture of collagen products. The chemical composition of chicken bone was 2.9% nitrogen corresponding to about 15.6% protein, 9.5% fat, 14.7% mineral and 57.5% moisture. The lowest amount of protein loss was aimed along with the separation of the highest amount of visible impurities, non-collagen proteins, minerals and fats. Treatments under optimum conditions removed 57.1% of fats and 87.5% of minerals with respect to their initial concentrations. Meanwhile, 18.6% of protein and 14.9% of hydroxyproline were lost, suggesting that a selective separation of non-collagen components and isolation of collagen were achieved. A significant part of impurities were selectively removed and over 80% of the original collagen was preserved during the treatments.

Study on the Rapid Manufacturing for Jewelry Master Patterns (주얼리용 마스터패턴의 쾌속제작에 관한 연구)

  • 주영철;이창훈;송오성;송미희
    • Proceedings of the KAIS Fall Conference
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    • 2002.05a
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    • pp.67-69
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    • 2002
  • 주얼리 제품에서 마스터패턴 제작비는 최종제품의 20% 정도로 전체 주얼리제품 시장에서 매우 큰 비중을 차지한다. 기존 주얼리 제품을 제작하는 일반 공정인 ‘디자인 시안→상세도면 제작→1왁스형 제작→석고 플라스크 제작→은 마스터패턴의 제작→왁스패턴의 대량생산→정밀주조→최종제품’의 복잡한 단계를 ‘CAD 디자인 시안→쾌속조형기 듀라폼 음각몰드 제작→저융점 합금으로 마스터패턴 제작→정밀주조→최종제품’의 공정으로 단순화하면서도 대폭시간을 단축할 수 있는 신공정을 제안하였다. 주요공정인 selective laster sintering (SLS)형 쾌속조형기(rapid prototype: RP)를 이용해서 분해온도가 190℃인 듀라폼 분말로 미리 3D CAD로 설계한 직경 20mm의 구, 링 요소를 각각 상하형의 합체형 몰드와 일체형 몰드로 제작하였다. 제작된 몰드에 융점이 70℃인 Pb-Sn-Bi-Cd 저융점 합금을 주입하여 마스터패턴을 제조하였다. 완성된 마스터패턴은 목표형상에 비해 치수 변형율이 2% 이내로 우수하고 주입공정 및 후가공공정이 용이하여 주얼리용 마스터패턴으로 응용이 가능하였다.

A Study on the Manufacturing Rapid Prototype Using Bronze (Bronze를 이용한 쾌속조형제조에 대한 연구)

  • 전병철;김재도
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 1995.10a
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    • pp.204-209
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    • 1995
  • The implementation of rapid prototyping technologies has been developed for automotive engineering by utilizing concurrent engineering principes integrated with slective laser sintering. The Selective Laser Sintering, in which a part is generated in layers form powder using a computer-controlled laser scanning apparatus and power feed system. An over view of the basic principles of SLS Machine operation is given. Binding mechanisms are described for power which becomes thermally activated bye the scanning laser beam; viscous flow and melting of a low-melting-point phase in powder. The production of parts from metal is described, including post processing to improve structural integrity and induce a transformation.

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Linear and Hyperbranched Polymers via Electrophilic Substitution Reaction in Polyphosphoric $Acid/P_{2}O_{5}$

  • Choi, Ja-Young;Jeon, In-Yeop;Tan, Loon-Seng;Baek, Jong-Beom
    • Proceedings of the Polymer Society of Korea Conference
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    • 2006.10a
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    • pp.195-195
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    • 2006
  • A superior electrophilic substitution reaction medium that is non-toxic, relatively less corrosive, and non-volatile electrophilic substitution reaction to afford high molecular weight linear and hyperbranched polyetherketones (PEK' s) was developed. The system has very strong driving force to give extra ordinary high molecular weight linear and hyperbranched PEK' s. The reaction medium was further extended to prepare various types of copolymers and covalently grafted polymers onto carbon nanotube (CNT) or carbon nanofiber (CNF). By using characteristic hydrophilic nature of the reaction medium, hyperbranched PEK' s could be synthesized from commercially available $A_3\;+\;B_2$ monomers without network formation via selective solubility of the monomers.

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Fabrication of the mode (Reflective and Transmissive) switchable LCD

  • Jeong, Ho-Young;Kim, Dong-Sup;Jung, Gang-Seob;Moon, Jong-Won;Lee, Kyung-Ha;Lee, Deuk-Su;Yang, Myung-Su;Ahn, In-Ho;Kang, In-Byeong
    • 한국정보디스플레이학회:학술대회논문집
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    • 2009.10a
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    • pp.587-589
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    • 2009
  • The mode (reflective and transmissive) switchable LCD has been developed by using a treated SR (Selective Reflector) polarizer. We believe that our approach will be a solution to overcome weak points for a reflective and transflective mode in a dark environment and a transmissive mode in a bright environment. Therefore, this can minimize power consumption, and also be easily fabricated in a current manufacturing process, ready for large sizes.

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Monte-Carlo Simulation and measuring for Error Analysis of 3-axis SCARA Robot using Observability (관측성을 이용한 3축 SCARA Robot의 오차분석을 위한 Monte-Carlo simulation 및 측정)

  • Ju, Ji-Hun;Chung, Won-Jee;Kim, Jung-Hyun
    • Transactions of the Korean Society of Machine Tool Engineers
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    • v.17 no.4
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    • pp.8-14
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    • 2008
  • This paper aims at finding out dominant robot configurations with maximal position errors, which can be attributed to the parameter errors, by using Monte-Carlo simulation for error analysis of a 3-axis SCARA(Selective Compliance Assembly Robot Arm) type robot. In particular, the Monte-Carlo simulation is used for virtually measuring on the position errors, instead of physical measurement. In order to measure the observability of the model parameters with respect to a set of robot configurations, we propose the observability index which is defined as the product of singular values for error propagation matrices. Thus the index can be used for discriminating dominant robot configurations from a set of simulated ones in conjunction with standard deviation of positional errors, This paper analyzed error by robot positional error.

Study on the Functionalization of Waste EPDM and PP Blend

  • Chung, Kyungho;Kim, Jinhee
    • Elastomers and Composites
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    • v.50 no.4
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    • pp.245-250
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    • 2015
  • Recycling of ethylene-propylene-diene terpolymer (EPDM) scrap was tried by blending with polypropylene (PP). EPDM scrap powder was prepared by shear pulverization process at high temperature, which may lead to selective chain scission induced by difference in the critical elastic coefficient. On the other hand, EPDM scrap powder was prepared by adding a selected reclaiming agent during shear pulverization process at high temperature. Terpene as a bonding agent was then introduced to improve adhesion property. PP, used as a matrix for manufacturing thermoplastic elastomer, was modified by the incorporation of dicumyl peroxide and maleic anhydride. The functionalized EPDM and modified PP were blended and cured dynamically at $190^{\circ}C$. The blend materials prepared in this study showed the comparable results to those of conventional TPE in terms of tensile and flow properties. Also, the odor component of recycled EPDM was analyzed using GC-MS.

Genetic Manipulation and Transformation Methods for Aspergillus spp.

  • Son, Ye-Eun;Park, Hee-Soo
    • Mycobiology
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    • v.49 no.2
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    • pp.95-104
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    • 2021
  • Species of the genus Aspergillus have a variety of effects on humans and have been considered industrial cell factories due to their prominent ability for manufacturing several products such as heterologous proteins, secondary metabolites, and organic acids. Scientists are trying to improve fungal strains and re-design metabolic processes through advanced genetic manipulation techniques and gene delivery systems to enhance their industrial efficiency and utility. In this review, we describe the current status of the genetic manipulation techniques and transformation methods for species of the genus Aspergillus. The host strains, selective markers, and experimental materials required for the genetic manipulation and fungal transformation are described in detail. Furthermore, the advantages and disadvantages of these techniques are described.