• Title/Summary/Keyword: selection cutting system

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A Study d the Optimazation the Cutting Condition Selecting System for the Rationality of Mould Manufacture (금형 가공의 합리화를 위한 외적 절삭조건 선정 시스템에 관한 연구)

  • 현동훈;이용성
    • Journal of the Korean Society of Safety
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    • v.8 no.4
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    • pp.73-81
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    • 1993
  • In recent years, mould industry in machining requires to increase machining productivity and to reduce costs, To adapt this trend it is necessary to optimize machine condition, Even though many researches in this area introduced various way to set the optimal condition, still there are not enough. Therefore this research was done to select the optimal cutting condition for industry, and to develop the computer program to select the optimal cutting condition automatically. The result of this research will contribute to increase machining productivity of various mould companies with the automatic selection of optimal cutting condition.

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Regeneration and Tending Practices for Natural Mixed Stands of Quercus mongolica-Abies holophylla I. Stand Structure and Silvicultural System (신갈나무-전나무 천연(天然) 혼효임분(混淆林分)의 경신(更新) 및 무육방법(撫育方法) I. 임분구조(林分構造)와 작업종(作業種))

  • Shin, Man Yong;Lim, Joo Hoon;Chun, Young Woo;Ko, Yung Zu
    • Journal of Korean Society of Forest Science
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    • v.81 no.1
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    • pp.21-29
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    • 1992
  • This study was conducted to provide basic information for deciding silvicultural system appropriate to a natural mixed stand in Jindong-Ri. For this, the stand structure such as DBH distribution, height distribution, and volume per DBH class were analyzed and the possibility of selection cutting as a silvicultural system was discussed. The DBH structure of the stand has reverse J-shaped diameter distribution which is typical in a selection cutting stand. The possibility of selection cutting is also accepted in the height structure by showing multi-storied height distribution of the stand. On the other hand, volume structure per DBH class did not show the mature stand of selection cutting due mainly to the lack of number of trees at 30cm DBH class and above. It seems that the unclear part of stand structure should be solved by further studies. Also, the rate of increment for DBH and volume should be estimated to predict the future stand structure.

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A study on the Effective Cutting Conditions of Cage Motor Rotor(2) (농형회전자의 유효절삭조건에 관한 연구(2))

  • 김희남
    • Proceedings of the Korean Society of Machine Tool Engineers Conference
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    • 1995.10a
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    • pp.30-36
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    • 1995
  • This paper proposed on the effective cutting conditions of cage motor rotor by turning. If you want to introduce automatic manufacturing system into the cutting process of cage motor rotor, the selections of effective cutting conditions are necessary. The cutting process of cage motor rotor requires the precision and the out of roundness of cage motor rotor. The surface roughness of cutting face. it is very important factor with effect on the magnetic flux density of cage motor rotor. The purpose of this study is to find out the effects of cutting condition. upon adapting this results, we will improve the production rate in the cutting process of cage motor rotor. As a result, the selection of cutting conditions are important factors to production rate. And these are chosen by the investigations of cutting characters and surface roughness. The experimental result, showed that the increase of cutting speed caused the decrease of cutting force and the high surface integrity. The increase of feed rate and increase of depth of cut caused the increase of cutting force and surface roughness. Thus, the effective cutting conditions of cage motor rotor by turing are cutting speed 291m/min, feed rate 0.10mm/rev, depth of cut 0.05mm.

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Regeneration and Tending Practices for Natural Mixed Stands of Quercus mongolica-Abies holophylla II. Prediction of Futures Stand Structure using Rate of Increment (신갈나무-전나무 천연(天然) 혼효임분(混淆林分)의 갱신(更新) 및 무육방법(撫育方法) II. 생장률(生長率)을 이용(利用)한 미래(未來) 임분구조(林分構造)의 예측(豫測))

  • Shin, Man Yong;Lim, Joo Hoon;Chun, Young Woo;Ko, Yung Zu
    • Journal of Korean Society of Forest Science
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    • v.81 no.2
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    • pp.146-155
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    • 1992
  • The natural mixed stand in Jindong-Ri, according to a recent study, showed the possibility of selection cutting as a silvicultural system based on the stand structure such as DBH distribution and height distribution. However, volume structure per DBH class of this stand had not a mature stand of selection cutting. In this study, wherefore, the rate of increment for DBH and volume was used to predict the future stand structure including volume distribution per DBH class. The possibility of selection cutting was then discussed using the future stand structure. From the prediction of future stand structure for 30 years per every 10 years, it could be concluded that the stand will be induced to selection cutting forest because of enough number of trees in objective DBH class and above, total volume per hectare, and the volume of large DBH class which can be harvested every year. However, this stand still did not show the structure of typical selection cutting which has the rate of 1 : 2 : 7 in the number of trees per hectare and the volume rate of 5 : 3 : 2 for large, medium, and small DBH class. This problem could be improved by appropriate silvicultural treatments.

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Optmization of Cutting Condition based on the Relationship between Tool Grade and Workpiece Material(I) (피삭제와 공구재종의 상관관계에 근거한 절삭조건의 최적화)

  • 한동원;고성림
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 1997.04a
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    • pp.1038-1043
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    • 1997
  • To adapt the neural network proess for the purpose of determination of optimal utting onditions (optimal cutting speed and feed rate), some selection strategies for the machining factors are necessary, which is considered planning cutting process. In this case, factors that have both nonlinearity and strong relationship must be selected. Although tool grade and chemical properties of workpiece material have strong effect to cutting speed, it's not easy to find a analytic relation between them. In this paper, a mathematical method for determining the optimal amount of cutting (depth of cut, feed rate) is presented by tool goemetry and heat generation during cutting process. And various tool grade and workpiece material groups ase classified based on its chemical properties. Thier chemical composition and hardness are used as input pattern for neural network learnig. The result of learning shows the relationship between tool grade and workpiece material and it is proved that it can be used as a sub-system for automatic process planning system.

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A Study on the Prediction of Tool Deflection and Precision Machining in Ball End Milling Process (볼 엔드밀 가공에서의 공구 처짐 예측과 정밀 가공에 관한 연구)

  • 조현덕;양민양
    • Transactions of the Korean Society of Mechanical Engineers
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    • v.16 no.9
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    • pp.1669-1680
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    • 1992
  • This paper deals with the prediction of cutting force and tool deflection and it's application in the flexible ball end milling process. Machining accuracy is determined by the static stiffness of tool system and the instantaneous cutting force. The static stiffness of tool system consists of the stiffness of holer and the stiffness of ball end mill. The stiffness of holder was obtained from the experimental result, and the stiffness of ball end mill with two flutes was theoretically analyzed by the finite elements method. In cutting process, the instantaneous cutting force is dependent upon the instantaneous feed and pick feed(radial depth of cut) which are varied by tool deflection. For the calculation of cutting force and deflection of ball end mill, iteration method is used with the linear interpolation to the data of cutting force obtained from rigid ball end mill and the data of tool deflection. In this paper, a for enhancing accuracy is discussed. And the selection of helix angle for minimizing machining error is also discussed.

Automated initial process planning system for three-axis NC machining of sculptured surfaces (자유 곡면의 3축 NC 가공을 위한 초기 공정 계획 기능의 자동화)

  • Kang, Jae-Kwan
    • Journal of the Korean Society for Precision Engineering
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    • v.14 no.3
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    • pp.114-121
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    • 1997
  • In this paper, the automated initial process planning for 3-axis NC machining of sculptured surfaces is persented. The solution algorithms determining three process planning functions, i.e. machining feasibility, setup orientation and feasible machine selection are developed. The machining feasibility is determined by means of BSM(Binary Spherical Map) which derives its solution quickly in algebraic form, and the setup orientation is determined so that the cutting force is minimized. Finally, the feasible machine is determined by computing the minimum motion ranges of each control axisl. The developed algorithms are tested by numerical simulations, convincing they can by readily implemented on the CAD/CAM system as a process planner.

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Development of Tool Item Selection System Aiding CAM Procedure for Injection Mold (사출금형 CAM 작업 지원용 공구 항목 추천 시스템 개발)

  • 김성근;양학진;허영무;양진석
    • Journal of the Korean Society for Precision Engineering
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    • v.20 no.1
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    • pp.118-125
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    • 2003
  • As consumer's desire becomes various, agility of mold manufacturing is the most important factor for competitive mold manufacturer. Decision making process is required to produce optimal result of CAM systems in using commercial CAM system to generate tool path. The paper proposes a methodology fur computer-assisted tool selection procedures for various cutting type of rough, semi-rough and finish cuts. The procedure provides assistance for machining tool selection by analyzing sliced CAD model section of die cavity and core. Information about machining time for the generated NC-code is used to aid the tool selection. The module is developed with commercial CAM API. This module will be used fur the optimization of tool selection and planning process.

Cutting Force Regulation in Milling Process Using Sliding Mode Control (슬라이딩 모드 제어기를 이용한 밀링공정의 절삭력 제어)

  • Lee, Sang-Jo;Lee, Yong-Seok;Go, Jeong-Han
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.25 no.8
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    • pp.1173-1182
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    • 2001
  • Recent noticeable advances of CNC machine tools have considerably improved productivity and precision in manufacturing processes. However, in the respect of productivity some defects still remain because selection of machining conditions entirely depends on the experiences of programmers. Usually, machining conditions such as feed rate and spindle speed have been selected conservatively by considering the worst cases, and it has brought the loss of machining efficiency. Thus, the improvement of cutting force controller has been done to regulate cutting force constantly and to maximize feedrate simultaneously in case that machining conditions change variously. In this study, sliding mode control with boundary layer is applied to milling process for cutting force regulation and in a commercial CNC machining center data transfer between PC and PMC (programmable machine controller) of CNC machine is done using a standard interface method. And in the cutting force measurement, an indirect cutting force measuring system using current signal of AC servo is adopted in order not to use high-priced equipment like tool dynamometer. The purpose of this study is to maximize the productivity in milling process, thus its results can be applied to cases such as rough cutting process.

Development of Pump Selection Computer Program with Pump Performance Viscosity Correction Function (점도보정을 고려한 펌프선정 프로그램 개발)

  • Kim, Jin-Kwon;Jeon, Sang-Gyu
    • 유체기계공업학회:학술대회논문집
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    • 2004.12a
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    • pp.189-192
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    • 2004
  • Utilizing pump selection softwares is becoming a new general trend in pump industries, substituting the old fashioned pump catalogs. One of the most powerful pump selection softwares is developed, which features pump performance viscosity correction function as well as pump selection based on the exact pump performance curves, NPSH warning, automatic determination of impeller diameter cutting to meet the customer's performance specification, performance simulation for the rpm and diameter variation, standard motor recommendation according to the motor standards and enclosure types and automatic pump datasheet generation for sales submission, automatic pump drawings and dimension generation for installation check and part preparation. This software provides pump distributors and customers with a quick, easy and exact pump selection, various performance curves review (system curves, performance curve of series or parallel operation) of the selected pumps.

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