• Title/Summary/Keyword: seeded batch and seeded semi-continuous dispersion polymerization

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Preparation of Highly Cross-Linked, Monodisperse Poly(methyl methacrylate) Microspheres by Dispersion Polymerization; Part II. Semi-continuous Processes

  • Lee, Ki-Chang;Lee, Sang-Yun
    • Macromolecular Research
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    • v.16 no.4
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    • pp.293-302
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    • 2008
  • In our previous publication, the problem of particle deformation and coagulation at the nucleation stage in the presence of cross-linker was intensely studied by seeded batch dispersion polymerization of methyl methacrylate (MMA). In the present work, highly cross-linked, monodisperse PMMA particles were prepared under various reaction conditions by seeded semi-continuous process. Monodisperse, $6.5{\mu}m$-diameter PMMA particles containing up to 8 wt% of DVB or EGDMA were successfully made by seeded semi-continuous process and multi-semi-continuous addition process, respectively. Therefore, this study shows that seeded semi-continuous process is more effective and efficient to prepare highly cross-linked, monodisperse particles than non-seeded and seeded batch processes.

Morphology of Poly(butyl acrylaye)/Poly(methyl methacrylate) Composite Latex Prepared by 2-stage Dispersion Polymerization (중합공정에 따른 PBA/PMMA Composite Latex 모폴로지의 연구)

  • Lee, Ki-Chang;Choe, Hyeon-Seong
    • Elastomers and Composites
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    • v.46 no.1
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    • pp.60-69
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    • 2011
  • The various types of PBA/PMMA composite latexes were prepared by $2.1\;{\mu}m$ PBA seeded batch and seeded semi-continuous dispersion polymerization. The morphology of the PBA/PMMA composite latexes by seeded batch process was found to be closely dependant on the weight ratios of methanol/water in polymerization medium and of PBA seed/MMA at the second stage. In general, egg, snowman, confetti, peanut-like nonspherical composite latex particles were formed with increasing amount of water and MMA as a result of the occurrence of the phase separation between PBA seed and PMMA. The morphology of the PBA/PMMA composite latexes by seeded semi-continuous process was controlled by the addition time of MMA, especially, spherical shaped core(PBA)/shell(PMMA) composite latex particles were prepared under the monomer-starved condition at the second stage.