• Title/Summary/Keyword: scuffing wear

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Tribological Performance of Multi-Walled Carbon Nanotubes in Mineral Oils under Boundary Lubricated Sliding (경계윤활 영역에서 다중벽 탄소나노튜브의 윤활 특성)

  • Baik Seunghyun;Lee Gyu-Sun;Yoon Do-Kyung;Lee Young-Ze
    • Tribology and Lubricants
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    • v.21 no.6
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    • pp.263-267
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    • 2005
  • The tribological performance of multi-walled carbon nanotubes (MWNT) in mineral oils is investigated at ambient temperature. The frictional forces, wear amounts and cycles to scuffing of the oils with nanotubes and without those were measured using the ball-on-disk tester. It was found that there were little differences in the frictional forces and wear amounts of two oils. However, the scuffing times of oils with nanotubes were much longer than those of oils without nanotubes in sliding tests. The nanotubes were very effective on maintaining the oil gap and protecting the surfaces in boundary lubricated sliding.

Tribological Characteristics of Paraffin Liquid Oil with Nanodiamond and Effects of Surface Hardness on Wear Properties (나노다이아몬드를 첨가한 오일의 트라이볼로지 특성 및 이에 미치는 표면 경도의 영향)

  • Lee, Gyu-Sun;Kim, Hyun-Soo;Lee, Jeong-Hoon;Park, Tae-Hee;Lee, Jung-Suk;Lee, Young-Ze
    • Tribology and Lubricants
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    • v.27 no.6
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    • pp.321-325
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    • 2011
  • Nanodiamond was dispersed in paraffin liquid oil to investigate the effects of nanodiamond at the marginally lubricated condition. Scuffing test and immediate loading sliding wear test were conducted using the fabricated nanodiamond oil. As a result, dispersion of nanodiamond in oil leads to increase in scuffing life, and nanodiamond contents affects the scuffing life. In case of immediate loading sliding wear test, the result was different according to hardness of specimen. If hardness of specimen was low, abrasion of nanodiamond occurred actively. If hardness of specimen was increased, however, nanodiamond can act as a spacer or rolling between contacting surfaces.

Effect of Atmosphere on Corrosive Wear of Alloy Cast Iron for Cylinder Liner of Large Ship Engine (선박 엔진의 실린더 라이너용 합금주철의 부식마멸에 미치는 분위기의 영향)

  • Koo, Hyunho;Cho, Yonsang;Cho, Hwayoung;Park, Heungsik
    • Tribology and Lubricants
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    • v.28 no.5
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    • pp.233-239
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    • 2012
  • The engine of a large ship operates under wet conditions using a fuel such as bunker C oil, which includes sulfur and many impurities. A cylinder liner made of cast iron is very susceptible to damage such as scuffing on the surface. This scuffing can reliably be attributed to the destruction of the oil film and the corrosion wear caused by water and sulfur included in the fuel, along with abrasion impurities and poor lubricants. In this study, a reciprocating friction and wear test was carried out with a cast iron specimen, which was used to simulate an engine cylinder in a corrosive environment. Base-oil and stirred oil containing distilled water, NaCl solution, and dilute sulfuric acid were used as lubricants. The friction surface was analyzed using a microscope and EDAX, and the friction coefficient was measured using a load-cell under each experimental condition. We then attempted to investigate the damage to the cylinder liner using the results.

윤활시스템에서 마모메카니즘에 미치는 물리화학적 영향에 관한 연구

  • 최웅수;권오관;문탁진;유영홍
    • Proceedings of the Korean Society of Tribologists and Lubrication Engineers Conference
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    • 1988.06a
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    • pp.28-30
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    • 1988
  • 윤활시스템에서 마모는 상대적인 운동을 하는 두 물체사이에서 표면상태, 접촉조건 및 분위기등의 제요소들에 의해 발생되며, 형태학적으로 scuffing, scoring, pitting 및 fretting 등으로 분류된다. 윤활조건의 특성에 따라 미끄럼 접촉에서는 mild wear, severe wear로 구분되며, 이들의 마모 생성기구의 차이는 접촉상대속도, 하중 및 표면조도등의 정도에 기인된다. mild wear에서 severe wear 영역으로 전이될 때의 가혹한 조건에서 생성되는 마모현상을 scuffing wear라 하며, 이는 접촉면에서의 표면돌기의 직접접촉에 의한 cold welding 현상, 즉 local welds의 특성을 지닌 마멸형태로 정의한다. 이의 생성은 접점간의 하중 및 미끄럼 속도가 증가됨에 따라 온도상승에 기인되어 순간적으로 발생된 마찰열이 그 원인이 있으며, 기어, cam 및 tappet, 피스톤링 및 실린더 라이너 등의 마멸현상이 대표적인 예이다.

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A Study on Scuffing Life by the Plastic Strain on Sliding Surfaces under Miscellaneous Lubricated Conditions (윤활조건에 따른 미끄럼표면의 소성변형량에 의한 스커핑수명 연구)

  • 김병주;이영제
    • Proceedings of the Korean Society of Tribologists and Lubrication Engineers Conference
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    • 1998.10a
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    • pp.91-99
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    • 1998
  • A correlation between the low-cycle fatigue life and the scuffing-failure life is demonstrated using the plastic strain in boundary lubricated sliding. Loadings proportional to hardness with three different lubricated conditions were used to evaluate the plastic strain. As the results of scuffing tests using vacuum pump oils in nitrogen gas, plastic strain shows 0.0062, and In the mineral oils and commercial engine oils in air, plastic strain show 0.0042 and 0.00092. Those are very useful to describe quantitatively the real lubricated sliding conditions, and are very effective to find the relation between the low-cycle fatigue life and the scuffing life.

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The Tensile Properties and Wear Behavior of Mixing-reinforced Composites by Squeeze Casting Process (혼합강화 복합재료의 인장 및 내마모 특성)

  • Kim, Yong-Hyeon;Lee, Gwang-Hak
    • Korean Journal of Materials Research
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    • v.9 no.4
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    • pp.392-397
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    • 1999
  • The tensile strength and water resistance of ADC12 alloy matrix composites reinforced with saffil/ceraklwool and saffil/Si particle prepared by squeeze casting have been investigated in room temperature and $250^{\circ}C$. Adhesive and scuffing wear phenomena was studied when load was changed to 10~40N and wear velocity was 2.0m/s at room temperature and $250^{\circ}C$. Generally, the morphology of tensile fractured surface revealed dimple pattern which implies ductile fracture of the composites. However, cleavage fracture was also observed in case of ADC12 alloy based saffil/Si particle composite. The maximum tensile strength of 320MPa was obtained in ADC12 alloy based composites reinforced by saffil/cerakwool(5:5) preformed fibers. In the results of dry wear test, it was observed that scuffing was occurred at 40N in room temperature and 30N for $250^{\circ}C$.

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Vibration Analysis for Failure Diagnosis of Cylinder Liner of Large Ship Engine (선박엔진의 실린더 라이너의 손상 진단을 위한 진동 분석법)

  • Koo, Hyunho;Cho, Yonsang;Park, Junhong;Park, Heungsik
    • Tribology and Lubricants
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    • v.30 no.1
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    • pp.21-28
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    • 2014
  • Damage to the cylinder liner of large ship engines, such as scuffing on the surface, can occur very easily because it is operated in a corrosive environment. This scuffing may be due to oil film destruction and corrosive wear caused by water and sulfur included in the fuel, abrasive impurities, and poor lubricants. Thus, a method for monitoring the condition and diagnosing the failure of the cylinder liner and piston ring is needed. In this study, a reciprocating friction and wear test was carried out with a cast iron specimen, which simulated an engine cylinder in a corrosive atmosphere. The lubricants used were base oil, stirred oil with distilled water, a NaCl solution, and dilute sulfuric acid. The friction coefficient and frequency spectrum were measured using a load cell and acceleration sense in each experimental condition. We then used these results to diagnose the failure of the cylinder liner.

Scuffing and Wear of the Vane/Roller Surfaces for Rotary Compressor Depending on Several Sliding Condition

  • Lee, Y.Z.;Oh, S.D.;Kim, J.W.;Kim, C.W.;Choi, J.K.;Lee, I.J.
    • Proceedings of the Korean Society of Tribologists and Lubrication Engineers Conference
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    • 2002.10b
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    • pp.227-228
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    • 2002
  • One of the serious challenges in developing rotary compressor with HFC refrigerant is the prediction of scuffing times and wear amounts between vane and roller surface. In this study, the tribological characteristics of sliding surfaces using roller-vane geometry of rotary compressor were investigated. The sliding tests were carried out under various sliding speeds, normal loads and surface roughness. During the tests, friction force, wear scar width, time to failure, surface temperature, and surface roughness were monitored. Because severe wear was occurred on vane surface, TiN coating was applied on sliding surfaces to prolong the wear-life of vane-roller interfaces. From the sliding tests, it was found that there was the optimum initial surface roughness to break in and to prolong the wear life of sliding surfaces. Depending on load and speed, the protective layers, which were composed of metallic oxide and organic compound, were formed on sliding surfaces. Those would play an important role in the amount of friction and wear between roller and vane surfaces.

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