• Title/Summary/Keyword: safety programmable logic controller

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Reliability Analysis of Redundant Architecture of Dependable Control System (다중화 구조 제어시스템에 대한 신뢰도 분석)

  • Noh, Jinpyo;Park, Jaehyun;Son, Kwang-Seop;Kim, Dong-Hoon
    • Journal of Institute of Control, Robotics and Systems
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    • v.19 no.4
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    • pp.328-333
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    • 2013
  • Since a slight malfunction of control systems in a nuclear power plant may cause huge catastrophes, such control systems usually have multiple redundancy and reliable features, and their reliability and availability should be analyzed and verified thoroughly. This paper performed the reliability analysis of the SPLC (Safety Programmable Logic Controller) that is under developed as the control systems for the next generation nuclear power plant. One of the key features of SPLC is that it has multiple redundancy modes as faults happen, which means the reliability analysis for one fixed redundant model is not enough to analyze the reliability of SPLC. With considering this reconfigurable concept, FTA (Fault Tree Analysis) was used to capture fault-relationship among sub-modules. The analysis results show that MTTF (Mean Time to Fault) of SPLC is 45,080 hours, which is a about 4.5 times longer than the regulation, 10,000 hours.

A Design of the Operating System Interface for Programmable Logic Controller Using Sequence Diagram (Sequence Diagram을 이용한 안전등급 PLC운영체제의 인터페이스 설계)

  • Lee Young-Jun;Kwon Kee-Choon;Lee Jang-Soo;Kim Jang-Yeol;Cha Kyung-Ho;Cheon Se-Woo;Son Han-Seong
    • Proceedings of the Korean Information Science Society Conference
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    • 2005.07a
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    • pp.853-855
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    • 2005
  • 본 논문은 Sequence Diagram을 이용한 안전등급 PLC(Safety-Grade Programmable Logic Controller) 운영 체제의 인터페이스 설계명세를 기술한다. 원자력 발전소에 사용하기 위한 안전 소프트웨어(Safety Software)의 규제 기준인 Reg. Guide는 IEEE Std 1016, IEEE Std 1016.1 의 설계명세서 작성 표준에 따라 작성하도록 요구하며, 이러한 규제기준과 기 표준을 안전등급 PLC를 위한 운영체제 소프트웨어의 설계명 세서도 만족해야 한다. 특히 운영 체제와 외부 장치들 사이의 인터페이스를 위해 실시간 특성의 표현에 장점을 갖는 Sequence Diagram을 적용함으로써 운영체제의 인터페이스에 대한 정확성, 완전성, 그리고 일관성을 향상시킬 수 있었다.

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A BEHAVIOR-PRESERVING TRANSLATION FROM FBD DESIGN TO C IMPLEMENTATION FOR REACTOR PROTECTION SYSTEM SOFTWARE

  • Yoo, Junbeom;Kim, Eui-Sub;Lee, Jang-Soo
    • Nuclear Engineering and Technology
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    • v.45 no.4
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    • pp.489-504
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    • 2013
  • Software safety for nuclear reactor protection systems (RPSs) is the most important requirement for the obtainment of permission for operation and export from government authorities, which is why it should be managed with well-experienced software development processes. The RPS software is typically modeled with function block diagrams (FBDs) in the design phase, and then mechanically translated into C programs in the implementation phase, which is finally compiled into executable machine codes and loaded on RPS hardware - PLC (Programmable Logic Controller). Whereas C Compilers are fully-verified COTS (Commercial Off-The-Shelf) software, translators from FBDs to C programs are provided by PLC vendors. Long-term experience, experiments and simulations have validated their correctness and function safety. This paper proposes a behavior-preserving translation from FBD design to C implementation for RPS software. It includes two sets of translation algorithms and rules as well as a prototype translator. We used an example of RPS software in a Korean nuclear power plant to demonstrate the correctness and effectiveness of the proposed translation.

Development of PLC modules for the safety verification of chemical processes (공정의 안전 검증을 위한 PLC 모듈 개발)

  • Jeong, Sang-Hun;Lee, Kwang-Soon;Moon, Il
    • Journal of Institute of Control, Robotics and Systems
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    • v.2 no.1
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    • pp.53-59
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    • 1996
  • An automatic verification method has been studied to determine the safety and operability of programmable logic controller (PLC) based systems. For the systematic and efficient verification, we have developed a conversion method from relay ladder logic (RLL) to the verification system description. RLL is a common representation used to document PLC programs for the sequential logic of the system such as the safety interlocks and the startup/shutdown procedures. Once the modules are developed, complex RLLs can be represented by the combination of modules. As a result we can verify complex PLC systems using the verification method including RLL modules. The developed modules are used to verify alarm systems and show that the method is valid.

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A Study on Implementation of Dynamic Safety System in Programmable Logic Controller for Pressurized Water Reactor

  • Kim, Ung-Soo;Seong, Poong-Hyun
    • Proceedings of the Korean Nuclear Society Conference
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    • 1996.11a
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    • pp.91-96
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    • 1996
  • The Dynamic Safety System (DSS) is a compute. based reactor protection system that has fail-safe nature and perform dynamic self-testing. In this paper, the implementation of DSS in PLC is presented for PWR. In order to choose adequate PLC implementation model of DSS, the reliability analysis is performed. The KO-RI unit 2 Nuclear power plant is selected as the reference plant, and the verification is carried out using the KO-RI unit 2 simulator FISA-2.

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Development of Display Content for Overload Prevention in the Crane Controller (크레인 컨트롤러에서의 전도방지를 위한 디스플레이 콘텐츠 개발)

  • Lee, Sang Young
    • Journal of Korea Society of Digital Industry and Information Management
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    • v.8 no.3
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    • pp.87-95
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    • 2012
  • Up to now, industrial cranes play important roles as the effective machines to carry heavy loads in the manufacturing premise, in the construction field and so on. And, a crane is widely used not only to daily work but also to carry heavy materials efficiently in a construction site for prevention of accident. However, the crane operation is highly complicated even for experts. In this paper, we developed the content of the crane mounted on the controller. This content overload conditions in the operating environment for the crane operator to warn, and the operation of equipment has the capability to limit automatically. The content for crane controller is to alert the operator overload and to limit the operation of equipment for stabilizing capabilities. The content of the flexible algorithm is based on stabilizing controllers, PLC (Programmable Logic Controller) to connect for using the equipment and electrical control systems to ensure the safety of workers and to improve the ability to work possible.

A practical challenge-response authentication mechanism for a Programmable Logic Controller control system with one-time password in nuclear power plants

  • Son, JunYoung;Noh, Sangkyun;Choi, JongGyun;Yoon, Hyunsoo
    • Nuclear Engineering and Technology
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    • v.51 no.7
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    • pp.1791-1798
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    • 2019
  • Instrumentation and Control (I&C) systems of nuclear power plants (NPPs) have been continuously digitalized. These systems have a critical role in the operation of nuclear facilities by functioning as the brain of NPPs. In recent years, as cyber security threats to NPP systems have increased, regulatory and policy-related organizations around the world, including the International Atomic Energy Agency (IAEA), Nuclear Regulatory Commission (NRC) and Korea Institute of Nuclear Nonproliferation and Control (KINAC), have emphasized the importance of nuclear cyber security by publishing cyber security guidelines and recommending cyber security requirements for NPP facilities. As described in NRC Regulatory Guide (Reg) 5.71 and KINAC RS015, challenge response authentication should be applied to the critical digital I&C system of NPPs to satisfy the cyber security requirements. There have been no cases in which the most robust response authentication technology like challenge response has been developed and applied to nuclear I&C systems. This paper presents a challenge response authentication mechanism for a Programmable Logic Controller (PLC) system used as a control system in the safety system of the Advanced Power Reactor (APR) 1400 NPP.

NuDE 2.0: A Formal Method-based Software Development, Verification and Safety Analysis Environment for Digital I&Cs in NPPs

  • Kim, Eui-Sub;Lee, Dong-Ah;Jung, Sejin;Yoo, Junbeom;Choi, Jong-Gyun;Lee, Jang-Soo
    • Journal of Computing Science and Engineering
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    • v.11 no.1
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    • pp.9-23
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    • 2017
  • NuDE 2.0 (Nuclear Development Environment 2.0) is a formal-method-based software development, verification and safety analysis environment for safety-critical digital I&Cs implemented with programmable logic controller (PLC) and field-programmable gate array (FPGA). It simultaneously develops PLC/FPGA software implementations from one requirement/design specification and also helps most of the development, verification, and safety analysis to be performed mechanically and in sequence. The NuDE 2.0 now consists of 25 CASE tools and also includes an in-depth solution for indirect commercial off-the-shelf (COTS) software dedication of new FPGA-based digital I&Cs. We expect that the NuDE 2.0 will be widely used as a means of diversifying software design/implementation and model-based software development methodology.

The Software Verification and Validation Tasks for a Safety Critical System in Nuclear Power Plants

  • Cheon Se Woo;Cha Kyung Ho;Kwon Kee Choon
    • International Journal of Safety
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    • v.3 no.1
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    • pp.38-46
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    • 2004
  • This paper introduces the software life-cycle V&V (verification and validation) tasks for the KNICS (Korea nuclear instrumentation and control system) project. The objectives of the V&V tasks are mainly to develop a programmable logic controller (PLC) for safety critical instrumentation and control (I&C) systems, and then to apply the PLC to developing the prototype of an engineered safety features-component control system (ESF-CCS) in nuclear power plants. As preparative works for the software V&V, various kinds of software plans and V&V task procedures have been developed according to the software life-cycle management. A number of software V&V tools have been adopted or developed to efficiently support the V&V tasks. The V&V techniques employed in this work include a checklist-based review and inspection, a requirement traceability analysis, formal verification, and life-cycle based software testing.