• Title/Summary/Keyword: rotors

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Rotor Coastdown and Acceleration Performances of High-speed Motors Supported on Ball Bearings and Gas Foil Bearings (볼 베어링 및 가스 포일 베어링으로 지지되는 고속 전동기의 회전체 관성정지 및 가속 성능 연구)

  • Mun, HyeongWook;Seo, JungHwa;Kim, TaeHo
    • Tribology and Lubricants
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    • v.35 no.2
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    • pp.123-131
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    • 2019
  • This study characterizes the coastdown performances of two small electric motors supported on high-speed ball bearings (BBs) and gas foil bearings (GFBs), and it predicts their acceleration performances. The two motors have identical permanent magnetic rotors and mating stators. However, the shaft of the GFBs has a larger mass and polar/transverse moments of inertia than that of the BBs. Motor coastdown tests demonstrate that the rotor speed decreases linearly with the BBs and nonlinearly with the GFBs. A simple model for the BBs predicts a constant drag torque and linear decay of speed with time. The test data validate the model predictions. For the GFBs, the hydrodynamic lubrication model predictions reveal that the drag torque increases linearly with speed, and the speed decreases exponentially with time. The predictions agree very well with the test data in the speed range of 100-30 krpm. The boundary lubrication model predicts a constant drag torque and linear decay of speed with time. The predictions agree well with the test data below 15 krpm. Mixed lubrication occurs in the speed range of 30-15 krpm. Rotor acceleration performances are predicted based on the characteristics of deceleration performances. The GFBs require more time to reach 100,000 krpm than the BBs because of their larger shaft polar moment of inertia. However, predictions for the assumed identical polar moment of inertia reveal that the GFBs have a nearly identical acceleration performance to that of the BBs with a motor torque greater than $0.03N{\cdot}m$.

Power System Optimization for Electric Hybrid Unmanned Drone (전동 하이브리드 무인 드론의 동력 계통 최적화)

  • Park, Jung-Hwan;Lyu, Hee-Gyeong;Lee, Hak-Tae
    • Journal of the Korean Society for Aeronautical & Space Sciences
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    • v.47 no.4
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    • pp.300-308
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    • 2019
  • For drones to be used for industrial or agricultural applications, it is necessary to increase the payload and endurance. Currently, the payload and endurance are limited by the battery technology for electric powered drones. In addition, charging or replacing the batteries may not be a practical solution at the field that requires near continuous operation. In this paper, a procedure to optimize the power system of an electric hybrid drone that consists of an internal combustion engine, a generator, a battery, and electric motors is presented. The example drone for crop dusting is sized for easy transportation with a maximum takeoff weight of 200 kg. The two main rotors that are mechanically connected to the internal combustion engine provides most of the lift. The drone is controled by four electric motors that are driven by the generator. By analyzing the flow of the energy, a methodology to select the optimum propeller and motor among the commercially available models is described. Then, a procedure of finding the optimum operational condition along with the proper gear reduction ratios for the internal combustion engine based on the test data is presented.

Preliminary Conceptual Design of a Multicopter Type eVTOL using Reverse Engineering Techniques for Urban Air Mobility (도심항공 모빌리티(UAM)를 위한 역설계 기법을 사용한 멀티콥터형 eVTOL의 기본 개념설계)

  • Choi, Won-Seok;Yi, Dong-Kyu;Hwang, Ho-Yon
    • Journal of Advanced Navigation Technology
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    • v.25 no.1
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    • pp.29-39
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    • 2021
  • As a means of solving traffic congestion in the downtown of large city, the interest in urban air mobility (UAM) using electric vertical take-off landing personal aerial vehicle (eVTOL PAV) is increasing. eVTOL configurations that will be used for UAM are classified by lift-and-cruise, tilt rotors, tilt-wings, tilted-ducted fans, multicopters, depending on propulsion types. This study tries to perform preliminary conceptual design for a given mission profile using reverse engineering techniques by taking the multicopter type Airbus's CityAirbus as a basic model. Wetted area, lift to drag ratio, drag coefficients were calculated using the OpenVSP which is an aerodynamic analysis software. The power required for each mission section of CityAirbus were calculated, and the corresponding battery and motor were selected. Also, total weight was predicted by estimating component weights of eVTOL.

Aerodynamic Analysis, Required Power and Weight Estimation of a Compound (Tilt rotor + Lift + Cruise) Type eVTOL for Urban Air Mobility using Reverse Engineering Techniques (역설계 기법을 사용한 도심항공 모빌리티용 복합형(틸트로터 + 양력 + 순항) eVTOL의 공력 해석, 요구 동력 및 중량 예측)

  • Kim, Dong-Hee;Lee, Joon-Hee;Hwang, Ho-Yon
    • Journal of Advanced Navigation Technology
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    • v.25 no.1
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    • pp.17-28
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    • 2021
  • Recently, eVTOL, the next-generation of eco-friendly transportation, has been in the spotlight due to global warming along with traffic jams in large cities of many countries. This study benchmark the external features of Hyundai Motors S-A1, a compound eVTOL combined fixed and tilt rotors among many types of eVTOLs, to create the basic configuration using reverse design techniques. Basic configurations were created using CATIA and aerodynamic analyses were performed using the aircraft design and aerodynamic analysis programs, OpenVSP, XFLR5, and the aircraft wetted area, drag, and lift were calculated after selecting the airfoil, incidence angle, and dihedral and anhedral angles through trade study. Also, required powers were estimated for completing the given mission profile and components weight and the total weight were predicted using the estimation formula and data survey.

Validation for Performance and Hub Vibratory Load Analyses of Lift-offset Coaxial Rotors in Wind-Tunnel Tests (풍동 시험용 Lift-offset 동축 반전 로터에 대한 성능 및 허브 진동 하중 해석의 검증 연구)

  • Lee, Yu-Been;Park, Jae-Sang
    • Journal of the Korean Society for Aeronautical & Space Sciences
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    • v.50 no.7
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    • pp.497-505
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    • 2022
  • Performance and hub vibratory load analyses for a lift-offset coaxial rotor are conducted using a rotorcraft comprehensive analysis code, CAMRAD II. The lift-offset coaxial rotor is trimmed to match the total rotor thrust(lift-offset coaxial rotor's thrust) or the individual rotor thrust(upper and lower rotor thrusts, respectively) in this study. The individual rotor's lift and torque, and effective rotor lift to drag ratio for the total rotor are investigated for various advance ratios and lift-offset values. The two result sets with different trim methods are similar to each other and they are correlated well with the wind-tunnel test results. Therefore, the present study using CAMRAD II validates successfully the aeromechanics modeling and analysis techniques for the lift-offset coaxial rotor.

Study on Performance Analyses on Coaxial Co-rotating Rotors of e-VTOL Aircraft for Urban Air Mobility (도심 항공 교통을 위한 전기동력 수직 이착륙기의 동축 동회전 로터의 성능해석 연구)

  • Lee, Yu-Been;Park, Jae-Sang
    • Journal of the Korean Society for Aeronautical & Space Sciences
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    • v.49 no.12
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    • pp.1011-1018
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    • 2021
  • This numerical study conducts the modeling and the hover performance analyses of coaxial co-rotating rotor(or stacked rotor), using a rotorcraft comprehensive analysis code, CAMRAD II. The important design parameters such as the index angle and axial spacing for the coaxial co-rotating rotor are varied in this simulation study. The coaxial co-rotating rotor is trimmed using the torque value of the upper rotor of the previous coaxial counter-rotating rotor or the total thrust value of the previous coaxial counter-rotating rotor in hover. The maximum increases in the rotor thrust is 1.84% for the index angle of -10° when using the torque trim approach. In addition, the maximum decreases in the rotor power is 4.53% for the index angle of 20° with the thrust trim method. Thus, the present study shows that the hover performance of the coaxial co-rotating rotor for e-VTOL aircraft can be changed by the index angle.

Structural and Dynamic Analysis of a Unmanned Cargo Multicopter Using Hybrid Power System (하이브리드 추진 시스템을 이용한 수송용 멀티콥터 무인기의 구조 및 동특성 해석)

  • Kee, Youngjung;Kim, Taekyun
    • Journal of Aerospace System Engineering
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    • v.16 no.5
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    • pp.78-85
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    • 2022
  • Multicopter-type unmanned aerial vehicles (UAV) are increasingly for cargo transportation to mountainous and island regions, image information acquisition in disaster areas, and emergency rescue transport. In order to successfully perform these tasks, the aircraft structure must be able to safely support the loads induced by flight conditions while ensuring the vibration and aeroelastic stability of the prop-rotor. This study introduced a structural analysis model of a 40kg payload multicopter with an engine-generator hybrid power system. The deformation and stress distribution are investigated depending on the load conditions. In addition, the vibration characteristics and aeroelastic stability of the prop-rotor were also presented to flight speed and aircraft pitch angle. The maximum thrust generated by the prop-rotor and the landing load applied to the multicopter under normal and emergency landing conditions were reviewed., It confirmed that the structure could support without failure. In addition, it confirmed that the damping characteristics of each primary locate in the constant region according to the aircraft's flight speed and the prop-rotors rotating speed.

A Validation Study on Structural Load Analyses of TiltRotors in Wind Tunnel (풍동 시험용 틸트로터의 구조 하중 해석의 검증 연구)

  • Ui-Jin Hwang;Jae-Sang Park;Myeong-Kyu Lee
    • Journal of Aerospace System Engineering
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    • v.17 no.2
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    • pp.45-55
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    • 2023
  • This study conducted aeromechanics modeling and structural load analyses of Tilt Rotor Aeroacoustic Model (TRAM), a 25% scaled V-22 tiltrotor model used in wind tunnel tests. A rotorcraft comprehensive analysis code, CAMRAD II, was used. Analysis results of this study in low-speed forward flights were compared with DNW test and previous analysis results. Blade flap bending moments were in good agreement with measured data. Mean values and oscillatory loads for lead-lag bending and torsion moments were slightly different from measured data. However, when mean values were removed, results of structural loads for one rotor revolution were moderately compared with wind tunnel tests and previous analyses. Total forces and half peak-to-peak forces of the pitch link reasonably well matched with previous analysis results and measured data. Finally, harmonic magnitudes of blade structural loads were investigated.

Rotordynamic Analysis Using a Direction Frequency Response Function (방향성 주파수 응답 함수를 이용한 회전체 동역학 해석)

  • Donghyun Lee;Byungock Kim;Byungchan Jeon;Hyungsoo Lim
    • Tribology and Lubricants
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    • v.39 no.6
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    • pp.221-227
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    • 2023
  • A rotordynamic system consists of components that undergo rotational motion. These components include shafts, impellers, thrust collars, and components that support rotation, such as bearings and seals. The motion of this type of rotating system can be modeled as two-dimensional motion and, accordingly, the equation of motion for the rotordynamic system can be represented using complex coordinates. The directional frequency response function (dFRF) can be derived from this complex coordinate system and used as an effective analytical tool for rotating machinery. However, the dFRF is not widely used in the field because most previous studies and commercial software are based on real coordinate systems. The objective of the current study is to introduce the dFRF and show that it can be an effective tool in rotordynamic analysis. In this study, the normal frequency response function (nFRF) and dFRF are compared under rotordynamic analysis for isotropic and unisotropic rotors. Results show that in the nFRF, the magnitude of the response is the same for both positive and negative frequencies, and the response is similar under all modes. Consequently, the severity of the mode cannot be identified. However, in the dFRF, the forward and backward modes are clearly distinguishable in the frequency domain of the isotropic rotor, and the severity of the mode can be identified for the unisotropic rotor.

Dynamic Analysis of Tie-rod-fastened Rotor Considering Elastoplastic Deformation (탄소성 변형을 고려한 타이로드 고정 회전체의 동역학 해석)

  • Dongchan Seo;Kyung-Heui Kim;Dohoon Lee;Bora Lee;Junho Suh
    • Tribology and Lubricants
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    • v.40 no.1
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    • pp.8-16
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    • 2024
  • This study conducts numerical modeling and eigen-analysis of a rod-fastened rotor, which is mainly used in aircraft gas turbine engines in which multiple disks are in contact through curvic coupling. Nayak's theory is adopted to calculate surface parameters measured from the tooth profile of the curvic coupling gear. Surface parameters are important design parameters for predicting the stiffness between contact surfaces. Based on the calculated surface parameters, elastoplastic contact analysis is performed according to the interference between two surfaces based on the Greenwood-Williamson model. The equivalent bending stiffness is predicted based on the shape and elastoplastic contact stiffness of the curvic coupling. An equation of motion of the rod-fastened rotor, including the bending stiffness of the curvic coupling, is developed. Methods for applying the bending stiffness of a curvic coupling to the equation of motion and for modeling the equation of motion of a rotor that includes both inner and outer rotors are introduced. Rotordynamic analysis is performed through one-dimensional finite element analysis, and each element is modeled based on Timoshenko beam theory. Changes in bending stiffness and the resultant critical speed change in accordance with the rod fastening force are predicted, and the corresponding mode shapes are analyzed.