• Title/Summary/Keyword: rotor loss

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A Study on an Axial-Type 2-D Turbine Blade Shape for Reducing the Blade Profile Loss

  • Cho, Soo-Yong;Yoon, Eui-Soo;Park, Bum-Seog
    • Journal of Mechanical Science and Technology
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    • v.16 no.8
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    • pp.1154-1164
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    • 2002
  • Losses on the turbine consist of the mechanical loss, tip clearance loss, secondary flow loss and blade profile loss etc.,. More than 60 % of total losses on the turbine is generated by the two latter loss mechanisms. These losses are directly related with the reduction of turbine efficiency. In order to provide a new design methodology for reducing losses and increasing turbine efficiency, a two-dimensional axial-type turbine blade shape is modified by the optimization process with two-dimensional compressible flow analysis codes, which are validated by the experimental results on the VKI turbine blade. A turbine blade profile is selected at the mean radius of turbine rotor using on a heavy duty gas turbine, and optimized at the operating condition. Shape parameters, which are employed to change the blade shape, are applied as design variables in the optimization process. Aerodynamic, mechanical and geometric constraints are imposed to ensure that the optimized profile meets all engineering restrict conditions. The objective function is the pitchwise area averaged total pressure at the 30% axial chord downstream from the trailing edge. 13 design variables are chosen for blade shape modification. A 10.8 % reduction of total pressure loss on the turbine rotor is achieved by this process, which is same as a more than 1% total-to-total efficiency increase. The computed results are compared with those using 11 design variables, and show that optimized results depend heavily on the accuracy of blade design.

Effect of Oil Supply Direction on Power Loss and Bearing Temperature of Elliptical Bearing (오일공급 방향에 따른 타원형 베어링 손실 및 온도 특성)

  • Bang, Kyungbo;Choi, Yonghoon;Cho, Yongju
    • Tribology and Lubricants
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    • v.34 no.4
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    • pp.138-145
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    • 2018
  • Elliptical bearings are widely used for large steam turbines owing to their excellent load carrying capacity and good dynamic stability. Power loss in bearings is an extremely important parameter, especially for high turbine capacities. Optimization of operation conditions and design variables such as bearing clearance and bearing length can reduce the power loss in elliptical bearings. Although changes in the oil supply method have served to increase the efficiency of the tilting pad journal bearing, it has not explicitly improved elliptical bearings. In this study, we verify the static characteristics of an elliptical bearing by changing the direction of oil supply. We evaluate the bearing power loss and bearing metal temperature, and compare the bearing performance and reliability in different test cases. The direction of oil supply is $90^{\circ}$ (9 o'clock) and $270^{\circ}$ (3 o'clock) when the rotor rotates in a counterclockwise direction. We use an elliptical bearing with an inner diameter and active length of 220.30 and 110.00 mm, respectively. Bearing power loss and bearing metal temperatures are measured and evaluated by rotor rotational speed, oil flow rate, and bearing load. The results reveal a 20 reduction in the power loss when the direction of oil supply is 90. Furthermore, the oil film on the upper part of the bearing has a high temperature when the direction of oil supply is $90^{\circ}$. In contrast, when the direction of oil supply is $270^{\circ}$, the oil film on the upper part of the bearing is relatively cold.

Analysis of Power Loss of an Optical Disc Drive due to the Tilting Motion of a Rotating Disc (ODD 회전 디스크의 틸팅 각운동에 의한 소모전력 해석)

  • Chong, H.Y.;Sung, S.J.;Jang, G.H.
    • Transactions of the Society of Information Storage Systems
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    • v.6 no.2
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    • pp.57-62
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    • 2010
  • This paper measured and analyzed the source of total power loss of an ODD of a notebook computer. It shows that the biggest power loss is the windage loss due to the friction between rotating disk and surrounding air. It measured the power loss by the tilting motion of a rotating disc which is originated from the unbalanced mass of the rotating disc or the squareness between case-rotor and shaft. The power loss of rotating disc due to tilting motion was also calculated by using FLUENT, and it was correlated with the measured one. This paper shows that the one of the effective methods to reduce the power loss of an ODD is to reduce the tilting motion of a rotating disc.

Performance Assessment of MDO Optimized 1-Stage Axial Compressor (MDO 최적화 설계기법을 이용해 설계된 1단 축류형 압축기의 성능평가)

  • Kang, Young-Seok;Park, Tae-Choon;Yang, Soo-Seok;Lee, Sae-Il;Lee, Dong-Ho
    • Proceedings of the Korean Society of Propulsion Engineers Conference
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    • 2011.04a
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    • pp.397-400
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    • 2011
  • MDO Optimization for a low pressure axial compressor rotor has been carried out to improve aerodynamic performance and structural stability. Global optimized solution was obtained from an artificial neural network model with genetic algorithm. Optimized rotor model has a high blade loading near hub and near zero incidence flow angle near tip region to reduce the incidence loss and flow separation at trailing edge region. Also the rotor shape is converged to a trapezoid shape to reduce the maximum stress occurred at the root of the blade. Numerical simulation results show that rotor has 87.6% rotor efficiency and safety factor over than 3.

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Numerical Analysis of the Turbine Rotor Flow with the Unsteady Passing Wake from a Stator (정익에서 발생한 비정상 후류를 지나는 터빈 동익 유동장 수치해석)

  • Lee, Eun-Seok
    • Journal of the Korean Society for Aeronautical & Space Sciences
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    • v.35 no.4
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    • pp.275-280
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    • 2007
  • A turbine stage consists of stators and rotors. The stator provides the required inlet flow conditions so that the rotor can produce the necessary power. Passing wakes generated from the trailing edge of the stator make an interaction with the rotor. In the present study, this flow mechanism is investigated using the numerical analysis. In case of a large gap distance between the stator and rotor, the flow can be solved independently. First, only the stator flow field is solved. Second, the rotor flow field is solved including the passing wake characteristics obtained from the stator analysis. The passing wake experiences the shearing as it approaches to the rotor blade leading edge. And it is chopped when it strikes the rotor blade. After that, the chopped wakes becomes the prolongation as it travels downstream. The flow according to the variation of the gap distance is also studied. Pressure jumps due to the passing wakes result in the pressure and lift loss and it gets stronger with the closer gap distance.

Design of Fan-shape Type PMSM for Improving Efficiency of Non-rare Earth Motor (비희토류 전동기의 효율 향상을 위한 Fan-shape type PMSM 설계 및 성능 분석)

  • Cho, Sooyoung;Ahn, Hanwoong;Ham, Sang-Hwan;Jin, Chang-Sung;Lee, Sung Gu;Lee, Ju
    • The Transactions of The Korean Institute of Electrical Engineers
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    • v.65 no.2
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    • pp.360-364
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    • 2016
  • The rare earth output is concentrated in limited number of countries including China. Also the necessity for development of non-rare earth motor is getting signified due to the rapid increase of rare earth price and resource weaponizing policies. Non-rare earth motor is generally designed as spoke type PMSM (Permanent Magnet Synchronous Motor) in order to maximize the power density. Such spoke type PMSM has advantage in concentrating the flux but demonstrates lower efficiency compared to permanent magnet using Nd (Neodymium) permanent magnet. Therefore, applications with strong necessity for efficiency need rotor structure having improved efficiency compared to spoke type PMSM. Hence, this study suggested fan-shape type PMSM with somewhat lower power density but maximized efficiency. Fan-shape type PMSM is a rotor shape demonstrating outstanding reduction of iron loss compared to existing spoke type. Thus, this study analyzed the improvement of efficiency and reduction of loss arising from the suggested shape through parameter calculation.

Effects of Rotational Speed on the Performance in a Transonic Axial Compressor with a Dihedral Stator (회전속도가 상반각 정익을 적용한 천음속 축류 압축기 성능에 미치는 영향)

  • Hwang, Dongha;Choi, Minsuk;Baek, Jehyun
    • The KSFM Journal of Fluid Machinery
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    • v.17 no.5
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    • pp.27-36
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    • 2014
  • This paper presents a numerical investigation of the effect of the rotation speed on the performance in a transonic axial compressor with the dihedral stator. Four stator geometries with different stacking line variables were tested in the flow simulations over the whole operating range. It was found that a large shroud loss at the rotor outlet and the subsequent shroud corner separation in the stator passage occurred at low mass flow rate with the 100 % design speed. The hub dihedral stator could suppress the shroud loss region and consequently improve the stall margin. In case of the 70 % design speed condition as the mass flow rate decreased, it was seen that the high loss region was placed at the midspan of the rotor passage. The dihedral stator slightly affected the local diffusion factor, but the performance of the compressor was not changed.

Software Development to Predict the Power Characteristics of a Horizontal Axis Wind Turbine Rotor (수평축 풍력발전용 로터 성능해석 프로그램 개발)

  • Kim, Beom-Seok;Nam, Chung-Do;Kim, You-Taek;Kim, Jin-Gu;Lee, Young-Ho
    • Proceedings of the Korean Society of Marine Engineers Conference
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    • 2005.11a
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    • pp.168-169
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    • 2005
  • The optimum design and the performance analysis software called POSEIDON for the HAWT (Horizontal Axis Wind Turbine) was developed by use of BEMT. The Prandtl's tip loss theory was adopted to consider the blade tip loss. The lift and the drag coefficient of S-809 airfoil were predicted via X-FOIL and also the post stall characteristics of S-809 were estimated by the Viterna's equations. All the predicted aerodynamic characteristics are fairly well agreed with the wind tunnel test results, performed by Sommers in Delft university of technology. The rated power of the testing rotor is 20kW(FIL-20) at design conditions. The experimental aerodynamic parameters and the X-FOIL data were used for the power prediction of the FIL-20 respectively. The comparison results shows good agreement in power prediction.

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An Experimental Study of Incidence Angel Effect on 3-D Axial Type Turbine (3차원 축류형 터빈에서 입사각의 영향에 관한 실험적 연구)

  • Kim, Dong-Sik;Cho, Soo-Yong
    • Transactions of the Korean Society of Mechanical Engineers B
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    • v.26 no.9
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    • pp.1292-1301
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    • 2002
  • An experimental study of turbine performance is conducted with various incidence angles on a rotating turbine rotor. 5 different incidence angles are applied from -17$^{\circ}$to 13$^{\circ}$with 7.5$^{\circ}$gaps. In order to precisely set up the incidence angles at the rotor inlet, 5 turbine discs are manufactured with the different fir tree section. Total-to-total efficiencies are obtained on the several off-design points with considering the exit total pressure, which is meas fred at 12 locations between the hub and casing using a pressure rake. The degree of reaction is 0.373 at the mean radius, and Reynolds number based on the rotor chord is 0.86$\times$10$^{5}$ at the turbine inlet on the design point experiment. The experiment on a single-stage turbine is conducted at the low-pressure and low-speed state, but it is sufficient to consider the blade loading effect due to the rotating apparatus even though the total pressure loss at the exit is increased proportionally to the turbine output power. The experimental results recommend 6$^{\circ}$as an optimum incidence angle on the turbine blade design. The total-to-total efficiency is steeply decreased when the incidence angle is over $\pm$9$^{\circ}$ from the optimum incidence angle. In the range of less than -10$^{\circ}$incidence angle, 7.5$^{\circ}$ reduction of incidence angle generates 15% decrease of total-to-total efficiency. This result is obtained on the same rotor blade by changing only the rotational speed to minimize the effect of profile and secondary flow loss in the passage. Experimental results show that the change rate of total-to-total efficiency according to the incidence angle change is unchanged although the turbine operates at the off-design condition.

Magnetic Field Distribution Analysis for Core Loss Estimation of Permanent Magnet Machine (영구자석 기기의 철손 예측을 위한 자계 거동 해석)

  • Jang, Seok-Myeong;Ko, Kyoung-Jin;Choi, Jang-Young;Park, Ji-Hoon;Lee, Sung-Ho
    • Proceedings of the KIEE Conference
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    • 2008.10c
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    • pp.93-95
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    • 2008
  • Nowadays more attention is paid to the developing high efficiency electrical machines for energy saving and protection of natural resources. In general, the electromagnetic losses appearing in electrical machines are widely classified into copper loss, core loss and rotor loss. Particularly, in permanent magnet (PM) machines, core loss forms a larger portion of the total losses than in another machine. So, satisfactory prediction of core loss at the design or analysis stage of PM machines is essential to active high efficiency and high performance. This paper deals with analysis of magnetic field distribution due to geometry of stator core for magnetic core loss calculation of multi-pole PM synchronous machine.

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