• Title/Summary/Keyword: rolling force

검색결과 380건 처리시간 0.028초

열연 판형상 예측 수식모델 개발 (Mathematical expression for the Prediction of Strip Profile in hot rolling mill)

  • 조영석;황상무
    • 한국소성가공학회:학술대회논문집
    • /
    • 한국소성가공학회 2004년도 춘계학술대회 논문집
    • /
    • pp.70-73
    • /
    • 2004
  • The approach in this thesis is for prediction of deformed strip profile in hot rolling mill. This approach shows how to make an expression as a mathematical form in predicting strip profile. This approach is based on the velocity field, shear stress and material flow on the strip edge along width direction and lateral displacement and stress along width are analytically calculated. Roll force is calculated in each section and then combined together to show roll force distribution along width. All the assumptions to make equation form for this approach are supported by FEM simulation result and the result of model is verified by FEM result. So, this model will supply very useful tool to the researcher and engineers which takes less time and has similar accuracy in predicting roll force profile comparing to FEM simulation. This model has to be combined with deformed roll profile model, which include thermal crown prediction and wear prediction model to predict deformed strip profile.

  • PDF

A Study on the Roll Eccentricity Estimation by Using an ALE

  • Cho, Kyu-Young;Kim, Sang-Woo;Lee, Young-Kow;Jo, Sung-Eun
    • 제어로봇시스템학회:학술대회논문집
    • /
    • 제어로봇시스템학회 2001년도 ICCAS
    • /
    • pp.180.2-180
    • /
    • 2001
  • In the hot rolling process, the RF AGC (Roll Force Auto Gauge Control) is used to control the roll gap to reduce the variation of rolling force caused by the roll eccentricity and the variation of material thickness. However the effect of the roll eccentricity cannot be distinguished. To eliminate the effect of the roll eccentricity, the roll eccentricity estimation is needed to supplement some drawbacks of RF AGC. In this paper, an ALE(Adaptive Line Enhancer) that extracts the rolling force variation due to the roll eccentricity is suggested. We also provide an algorithm that enhances the convergence time of roll eccentricity estimation. The performance improvement of the Suggested algorithm is shown via simulations.

  • PDF

박판 냉간압연공정에 있어서의 압연하중 예측모델에 관한 연구 (Mathematical Model of Rolling Force Estimation in Strip Cold Mill)

  • 백남주;김진욱;박해두;조용이;김희송
    • 한국정밀공학회지
    • /
    • 제7권4호
    • /
    • pp.140-148
    • /
    • 1990
  • A mathemetical medel has been developed for the purpose of estimating the rolling force required for computer control of cold strip mills. The model consists of equations of rolling force. flow stress. friction coefficient and tension. By applying the model to a 6-High cold tandem mill, the computer simulation is then been possible for all kinds of steels except stainless steel and the effectiveness of the model has been confirmed in the practice.

  • PDF

3D-FEM을 이용한 후판하우징의 피로안정성에 대한 연구 (Study to Fatigue Safety of Housing using 3-D FEM)

  • 문창호;서재형;고성현;천명식;박해두
    • 한국소성가공학회:학술대회논문집
    • /
    • 한국소성가공학회 2009년도 제7회 압연 심포지엄
    • /
    • pp.23-26
    • /
    • 2009
  • The purpose of this study is to investigate the fatigue safety and deformation of housing in plate rolling process. For this, we carried out 3-dimensional FEM analysis for housing considering design variations of housing structure. It showed that the housing with rounds under a column is benefits to control thickness accuracy of rolled material, due to smaller elastic deformation and maximum effective stress. Also, we calculated the fatigue safety factors, the ratios of the pulsating equivalent fatigue limit to the maximum tensile stresses analyzed using the equipment force and normal rolling force.

  • PDF

기준 슬립 발생기 및 적응 슬라이딩 모드 기법을 이용한 철도차량 제동력 제어 (Adhesive Force Control of Railway Rolling Stock Using Reference Slip Generator and Adaptive Sliding-mode Technique)

  • 임태형;김승수;최정주;이병룡;양순용
    • 한국정밀공학회지
    • /
    • 제24권5호
    • /
    • pp.56-61
    • /
    • 2007
  • In the braking of railway rolling stock, the slip that is the relative velocity between train body and its wheel affects the adhesive force which is connected to the braking force. The coefficient of the adhesive force changes in accordance with the slip and the condition of a rail road. Namely, its value increases upon the maximum on a rail condition, and there it declines conversely while the magnitude of slip keeps rising on. First, this paper introduced a reference slip generator so that can utilize maximum adhesive forces with a disturbance observer for estimating unmeasurable current adhesive forces which is as an input of the generator. And, an adaptive sliding-mode control system has been synthesized for minimizing the error between reference and current slip. Finally the effectiveness of the proposed control system is evaluated by computer simulation.

회전하는 타이어의 접지면 동특성 예측에 관한 연구 (A Study on Slow Rolling tire for Prediction of the Tire Forces and Moments)

  • 김항우;황갑운;조규종
    • 전산구조공학
    • /
    • 제10권2호
    • /
    • pp.161-169
    • /
    • 1997
  • 차량의 동적특성, 즉 소음, 진동, 승차감 및 조종안정성능 등에 중요한 영향을 미치는 부품중에 하나로 차체의 중량을 지지하고 노면과 접촉하여 회전하면서 조타성을 지니는 타이어를 고려하지 않을 수 없다. 지금까지의 이러한 타이어 최적설계에 이용되어지고 있는 예측기법으로는 유한요소해석 방법이 널리 활용되어 지고 있으나, 이는 타이어에 공기압 주입 및 차량의 조종안정성능이 우수한 타이어 제품개발 및 개선을 위해 차량 주행시 타이어와 노면과의 접지면에 작용하는 힘과 모멘트를 예측할 수 있는 유한요소해석 적용기법을 개발하였으며,이러한 해석기법을 통한 결과와 실측치는 매우 유사한 관계를 지니고 있음을 알 수 있었다.

  • PDF

탄소성 변형을 고려한 연속압연시 롤스탠드간 장력해석 (Calculation of Tensile Load between Roll Stands in Continuous Rolling System considering the Elasto-Plastic Behavior)

  • 신남도;손일헌;강경필;이경훈
    • 한국소성가공학회:학술대회논문집
    • /
    • 한국소성가공학회 2008년도 추계학술대회 논문집
    • /
    • pp.286-287
    • /
    • 2008
  • The determination of roll speeds in continuous rolling system is an important factor along with the design of roll profile and roll gap. The tensile force on the workpiece induces reduced cross section area and the compressive force induces wrinkles. To determine the optimal roll speeds of current rough rolling system for wire rod, FE analysis was performed. We could predict the workpiece shape and the stress level more precisely by considering the elasto-plastic behavior of workpiece. Also the efficient analysis methodology is presented to reduce the calculation time by combining the ALE and lagrangian method.

  • PDF

The Rolling-Sliding Friction of Rubber and the Behavior of Contact Area

  • Uchiyama, Y.;Monden, N.;Miyao, T.;Iwai, T.
    • 한국윤활학회:학술대회논문집
    • /
    • 한국윤활학회 2002년도 proceedings of the second asia international conference on tribology
    • /
    • pp.189-190
    • /
    • 2002
  • Rolling-sliding friction was investigated for three SBR (styrene-butadiene rubber) specimens including silica-filled, HAF carbon black-filled, and SAF carbon black-filled SBR. When a rubber wheel was rolled against a glass disk, the coefficient of friction varied with the slip ratios. The coefficient of friction for the silica-tilled SBR showed the highest value of the rubber specimens examined under various slip ratios. The contact areas of silica-filled SBR were larger than those of the carbon black-filled SBRs, as indicated the modulus of the silica-filled SBR showing the lowest value. The contact area during rolling-sliding friction was always smaller than those during the static contact. The friction force at the unit contact area for the silica-filled SBR under braking and driving was higher than those of carbon black-filled SBRs.

  • PDF

보강롤 구동 냉간압연기에서의 적정 작업롤 수평위치 설정기법 개발 (Prediction of Proper Horizontal Position of Work Roll in Backup Roll Driven-type Cold Rolling Mill)

  • 변상민;이원호
    • 한국소성가공학회:학술대회논문집
    • /
    • 한국소성가공학회 2003년도 춘계학술대회논문집
    • /
    • pp.160-163
    • /
    • 2003
  • For the purpose of rolling hard metals such as silicon steel and non-ferrous metals, the backup roll driven-type mill has been widely used in cold rolling industry. Since the backup roll drive results in horizontal bending of the work rolls and therefore exerted reciprocal action on the roll gap contour, the selection of slim work rolls is very restricted. In this paper, we present an analytic equation based scheme to determine a proper horizontal position of work roll minimizing the horizontal force subject to mechanical constraints.

  • PDF

LPG 충전기에서 다수 볼-실린더의 구름마찰운동에 따라 달라지는 접촉거동특성에 관한 유한요소해석 (Finite Element Analysis of Contact Behavior Characteristics in LPG Filling Unit Depending on Multi-ball/Cylinder Rolling Friction Motions)

  • 김청균
    • 한국가스학회지
    • /
    • 제10권2호
    • /
    • pp.27-32
    • /
    • 2006
  • 본 논문은 다수의 볼과 접촉하는 두개의 실린더 사이에서 발생하는 접촉응력과 마찰력을 유한요소법으로 해석하였다. LPG 충전기는 구름마찰 운동을 위해 다수의 볼이 평행한 두개의 실린더와 경사진 두개의 실린더 레이스에서 구름마찰 운동을 한다. FEM 해석결과에 의하면, SiC 볼과 SUS 304 볼은 주어진 수직하중, 즉 압축력에 대하여 높은 접촉응력과 마찰력 손실을 보여주고 있다. 반면에 PEEK 볼을 두개의 실린더에 대하여 구름마찰 운동을 유지하면, 대단히 낮은 접촉응력과 마찰력 손실을 나타내는 것으로 보아 폴리머 소재의 사용은 저마찰 접촉특성을 잘 구현하고 있다할 수 있다. 여기에 두개의 실린더가 평행하게 구름마찰 접촉운동을 하느냐, 또는 경사진 상태에서 구름마찰 운동을 하느냐에 따라 접촉거동 특성이 크게 달라지므로 특히 두개 실린더 사이의 상대적 경사도는 극도로 억제되어야 우수한 설계가 된다.

  • PDF