• Title/Summary/Keyword: rolling force

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Development of Hot Rolling Process Analysis Simulator and Its Application(I) (열간압연 공정 해석용 시뮬레이터의 개발과 응용(I))

  • 이원호;이상룡
    • Transactions of Materials Processing
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    • v.8 no.1
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    • pp.65-77
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    • 1999
  • In recent years, the quality requirements from the customers of hot rolled steel strip have been steadily increasing in diversity and strictness. To meet these quality requirements as well as to improve productivity, steel mills have been doing their efforts for developing high performance Automatic Gauge Control (AGC) system. However, it is very time consuming and also needs a lot of money to develop the new technologies of AGC in actual mill. So, there has been a demand for developing the Dynamic Hot Rolling Simulator since late 80's. It is a kind of software packages and can analyze the dynamic behaviors of hot finishing rolling process without laborious experiments in actual mill. It can also be used as a designing tool of Automatic Gauge Controller. In this work, the Dynamic Hot Rolling Simulator which is applicable to 6 sands hot strip mill rolling was developed. The MATLAB with SIMLINK was used as a software developer for making the main part of simulator because it is very powerful tool for modeling, integrating, controller design, and simulation. In this paper, the structures and the mathematical models of the simulator were briefly described and the results of simulation on the transient phenomena of hot rolling process with actual mill data were also presented.

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Numerical study of laminar flow and friction characteristics in narrow channels under rolling conditions using MPS method

  • Basit, Muhammad Abdul;Tian, Wenxi;Chen, Ronghua;Qiu, Suizheng;Su, Guanghui
    • Nuclear Engineering and Technology
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    • v.51 no.8
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    • pp.1886-1896
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    • 2019
  • Modern small modular nuclear reactors can be built on a barge in ocean, therefore, their flow characteristics depend upon the ocean motions. In the present research, effect of rolling motion on flow and friction characteristics of laminar flow through vertical and horizontal narrow channels has been studied. A computer code has been developed using MPS method for two-dimensional Navier-Stokes equations with rolling motion force incorporated. Numerical results have been validated with the literature and have been found in good agreement. It has been found that the impact of rolling motions on flow characteristics weakens with increase in flow rate and fluid viscosity. For vertical narrow channels, the time averaged friction coefficient for vertical channels differed from steady friction coefficient. Furthermore, increasing the horizontal distance from rolling pivot enhanced the flow fluctuations but these stayed relatively unaffected by change in vertical distance of channel from the rolling axis. For horizontal narrow channels, the flow fluctuations were found to be sinusoidal in nature and their magnitude was found to be dependent mainly upon gravity fluctuations caused by rolling.

The Influence of the Vane on the Lubrication Characteristics Between the Vane and the Rolling Piston of a Rotary Compressor

  • Cho, Ihn-Sung;Jung, Jae-Youn
    • Journal of Mechanical Science and Technology
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    • v.20 no.12
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    • pp.2242-2249
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    • 2006
  • The rolling piston type rotary compressor has been widely used for refrigeration and air-conditioning systems due to its compactness and high-speed operation. The present analysis is part of a research program directed toward maximizing the advantages of refrigerant compressors. The study of lubrication characteristics in the critical sliding component is essential for the design of refrigerant compressors. Therefore, theoretical investigation of the lubrication characteristics of a rotary compressor being used for refrigeration and air-conditioning systems was investigated. The Newton-Raphson method was used for a partial elastohydrodynamic lubrication analysis between the vane and the rolling piston of a rotary compressor. The results demonstrated that the vane thickness and the center line position of the vane significantly influenced the friction force and the energy loss between the vane and the rolling piston.

Lubrication Characteristics Between the Vane and the Rolling Piston in a Rotary Compressor Used for Refrigeration and Air-Conditioning Systems

  • Jung, Jae-Youn;Oh, Seok-Hyung;Cho, Ihn-Sung
    • Journal of Mechanical Science and Technology
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    • v.15 no.5
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    • pp.562-568
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    • 2001
  • The rolling piston type-rotary compressor has been widely used for refrigeration and air-conditioning systems due to its compactness and high-speed operation. The present analysis is part of a research program directed toward maximizing the advantages of refrigerant compressors. The study of lubrication characteristics in critical sliding components is essential for the design of refrigerant compressors. Therefore, theoretical investigation of the lubrication characteristics of a rotary compressor used for refrigeration and air-conditioning systems was studied. The Newton-Raphson method was used for the partial elastohydrodynamic lubrication analysis between the vane and the rolling piston of a rotary compressor. The results showed that the rotational speed of a shaft and the discharge pressure significantly influence the friction force and the energy loss between the vane and the rolling piston.

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Reduction of Rolling Mode Effect through Optimization of Tracking Coils (트래킹 코일 형상 최적화를 통한 롤링 모드 저감)

  • 윤기탁;김철진;박노철;박영필
    • Proceedings of the Korean Society for Noise and Vibration Engineering Conference
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    • 2004.05a
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    • pp.195-199
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    • 2004
  • Recently, optical disc drives are required to have high density and capacity in according with development of high definition images and rapid increase of various informations. Consequently, the numerical aperture becomes larger, the wavelength of laser is coming to be short. However, it deteriorates rolling mode effect on an optical pickup actuator. Therefore, this paper proposes new design and optimization of tracking coils for reducing it. First, we verify that discord between the center of force and the center of mass by restrictions of design condition is an important factor of rolling mode effect. Then, in order to reduce it, we propose new design parameters of tracking coils. Finally, we reduce rolling mode effect through optimization of tracking coils using Taguchi method and response surface method.

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Predictions of Strip Temperatures for Finishing Mill of Gwangyang Hot Rolling Line $\#3$ (광양 3열연 사상압연에서의 스탠드간 판 온도 예측)

  • Kim H. J.
    • Proceedings of the Korean Society for Technology of Plasticity Conference
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    • 2004.08a
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    • pp.349-358
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    • 2004
  • The strip temperature history of finishing mill process is one of the most important factors to stabilize the facilities and to achieve the better product quality including a better prediction of roll force etc. The ultimate goal of this study is to improve scientific understanding of the finishing mill process in the view of heat transfer science. Finishing mill cooling facilities of KwangYang $\#3$ hot rolling are introduced and heat transfer analyses from FET to FDT are particularly focused in this study Three major tasks are successfully achieved as follows: 1) The temperature Prediction Models are developed. 2) The average absolute error is found to be less then 10 Celsius degree (about $8.5^{\circ}C$). 3) Prediction rate (less then $\bar{+}20$) are $10.2\%$ improved $(80.1\;\rightarrow\;90.3\%)$.

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Development of Rollgap Simulator and Its Application to Draft Schedule Adjustment (롤갭 시뮬레이터의 개발과 패스스케쥴 개선)

  • Ahn Jaehwan;Lee Youngho;Lee In-Woo
    • Proceedings of the Korean Society for Technology of Plasticity Conference
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    • 2004.08a
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    • pp.163-172
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    • 2004
  • A fast, accurate model for calculating roll gap variables are critical to the implementation of computer based automation systems for cold rolling mills. Based on the work of Fleck and Johnson, rollgap simulator with non-circular arc model was developed using the influence function. This developed model is capable of predicting values of force, torque and slip which can be applied over the wide range of rolling conditions including cold rolling/DR/temper mill with high execution speed. Friction coefficient was obtained as a function of operation conditions through analyzing measured data. After combination of rollgap simulator with production strategy, draft schedule for No.3 RCM (Reversible Cold Rolling Mill) in Incheon works of Dongbu Steel was developed. This draft schedule will be installed in the setup computer of No.3 RCM replacing old Hitachi model.

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Analysis of the Rolling Contact Fatigue for Work Roll in Finishing Mill of Hot Strip Rolling (열간 연속판재 압연기의 작업롤 전동피로해석)

  • 배원병;박해두;송길호
    • Transactions of the Korean Society of Mechanical Engineers
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    • v.19 no.1
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    • pp.292-300
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    • 1995
  • According to the number of cold-rolled coils, the amount of roll wear and thermal expansion, and roll gap profile were calculated, by using the actual data from the finishing mill. Also, based on those data, the calculations of the deflection, the flattening, and the contact pressure of vwork rolls and backup rolls were made respectively. Specially, in the calculation of contact pressure, the numerical results were obtained not only during the normal rolling, but also during the abnormal rolling, by modeling mathematically the dynamic impact force which occurs when the head section of the strip is threading through rolls. With those results the growth of the fatigue region and the fatigue damage of rolls were predicted. Also the optimum roll-grinding depth was determined to maximize the roll life.

A Study on Reducing Rolling Mode Effect in High-Sensitivity Optical Pickup 3-axis Actuator (고감도 3축구동 액츄에이터를 위한 Rolling Mode 저감 연구)

  • 김영중;홍삼열;김진아;최인호
    • Proceedings of the Korean Society for Noise and Vibration Engineering Conference
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    • 2003.05a
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    • pp.775-779
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    • 2003
  • Recently, a new type actuator using multi-pole magnet has been developed for high-density and high-speed disk drive, which can be achieved higher sensitivity than a conventional actuator for applying one-pole magnet. However, it is very difficult for the actuator of multi-pole magnet to meet simultaneously the optimal design condition for reducing rolling mode effect and improving driving sensitivity because the force center is different from the mass center In this paper, First We propose the new shape coil for tracking which can reverse moment additionally in tracking motion, Next we achieve the optimal design to reduce phase disturbance and peak gain at the rolling mode frequency. Finally, the validity of the proposed methods is proved from experimental results.

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Creepage Model Analysis for a Tilting Train (틸팅열차의 크리피지 모델 해석)

  • Kang, Chul-Goo;Kim, Ho-Yeon;Lee, Nam-Jin;Kim, Min-Soo;Goo, Byeong-Choon
    • Journal of Institute of Control, Robotics and Systems
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    • v.15 no.2
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    • pp.231-239
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    • 2009
  • Traction and braking of trains are due to the rolling contact of the wheel on the rail, and the rolling contact is fundamental to an understanding of the behavior of the railroad system. The way in which the forces are transmitted in the rolling contact is complex and highly nonlinear. This paper describes a rolling contact theory, a creepage model between wheel and rail, and a dynamic model of the tilting train Hanvit-200. The validity of the model is verified through simulation study using Simulink.