• Title/Summary/Keyword: roll-up

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Development of On -Line Work Roll Surface Monitoring System At Hot Strip Mill

  • Moon, Bae-Ho
    • 제어로봇시스템학회:학술대회논문집
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    • 2001.10a
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    • pp.53.4-53
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    • 2001
  • This paper described about the system which can be inspect work roll surface for deciding a milling schedule and roll changing at hot strip mill in POSCO. Developed system consists of CCD camera, Xenon lamp with fiber bundle and mechanical control part. The water probe build up water pole between head of probe and roll surface to acquisite a good image from a work roll surface under the bad environment with steam, cooling water and high temperature. This system is possible to monitor a work roll surface of about 12${\times}$9mm. We have shown the validation of the developed system which can monitor the evolution of degradation on work roll surface.

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Roll의 수명예측 model 개발

  • 배용환;장삼규;이석희
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 1992.04a
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    • pp.306-312
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    • 1992
  • The prevention of roll breakage in hot rolling process is improtant to reduce maintenance cost and production loss. Rolling conditions such as the roll force and torque have been intensively studied to overcome the roll breakage. in the present work, a model for life prediction of work rolls under working condition was developed and discussed. The model consists of stress analysis, crack propagation, wear and fatigue calculation model. Roll life can be predicted by stress, crack depth and fatigue damage calculated from this model. The reliability of stress analysis is backed up by the FEM analysis. From the result of simulation using by pressent model, although the fatigue damage of back up roll reachs 80% of practical limit, that of workroll was less than 40%. In edge section of workroll stress amplification is found by wear and bender effect. We can judge that workroll failures are not due to fatigue damage, crack propagation by bending stress but stress amplification by wear and bender in present working condition.

Improvement of Edge Drop in Cold Rolled Steel by Tapered Work Roll in Tandem Cold Mill (탠덤압연설비에서 테이퍼롤 채용에 의한 냉연강판 에지드롭 개선)

  • 한석영;이준정
    • Transactions of the Korean Society of Mechanical Engineers
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    • v.18 no.1
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    • pp.34-43
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    • 1994
  • In order to improve thickness profile of cold rolled steel strip, a computer simulation and actual cold rolling experiments on a 4-high tandem cold mill were carried out. In this study, tapered barrel end at top work roll and incurved barrel body at bottom work roll were examined for reducing edge drop and threading of stripe. Also, the most effective stand of tandem cold mill and magnitude of optimal taper crown at several stand were investigated under a typical rolling condition. From actual rolling experiments, it was verified that thickness deviation over strip width could be improved up to 1.06% by applying tapered and incurved work roll only at the second and up to 0.89% by applying them at both the second and the third stand.

Simultaneous Adsorption Characteristics of Binary-Component Volatile Organic Compounds (2성분계 휘발성유기화합물의 동시 흡착특성)

  • Park, Byung-Bae;Kim, Han-Su;Park, Yeong-Seong
    • Clean Technology
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    • v.7 no.2
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    • pp.133-140
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    • 2001
  • The adsorption characteristics of binary-component Volatile Organic Compounds(VOCs) with benzene and toluene were studied in a fixed bed backed with activated carbon. The adsorption intensites of benzene and toluene resulted from equilibrium adsorption capacity led to roll up phenomenon in a fixed bed and behaved benzene as non-key component which meant the smaller affinity to the activated carbon of the two. From comparion with breakthrough curves between binary-component and single component systems at the same concentration conditions, the stoichiomertic breakthrough time of toluene in both systems had no difference, but that of benzene as non-key component had a tendency to shorten 130min than 200min of single component. In the breakthrough characteristics of binary-component adsorbates, the magnitude of roll-up of the non-key component increased with the increasing of non-key component ratio and aspect ratio(L/D) of fixed bed, while decreased with the increasing of interstitial velocity. Especially, the roll-up phenomenon was more conspicuous with the increasing of mole fraction of key component.

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Analysis of Temperature and Stress Distributions of the Roll for the Twin-Roll Continuous Casting Process (트윈롤 연속주조 공정에서의 롤의 온도분포 및 응력해석)

  • 이문도;박현철
    • Transactions of the Korean Society of Mechanical Engineers
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    • v.16 no.2
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    • pp.400-408
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    • 1992
  • In this paper, analysis of temperature and stress distributions in the roll for a twin roll continuous casting process was carried out. Firstly, several state equations were set up to determine the temperature distribution in the roll using finite difference method. Secondly, thermal stress in the roll was calculated numerically. Also, stress distribution due to the roll pressure was calculated to determine the effect of the roll pressure. For analysis of temperature distributions and the stress states of the roll, there are three kinds of roll materials, 2ICrMoV5. 11, CuCo/NiBe, CuCrZr and three types of cooling system were used.

A Study on Rock'n'roll Fashion (로큰롤 패션 (Rock'n'roll Fashion)에 관한 연구)

  • 장미선;조규화
    • Journal of the Korean Society of Clothing and Textiles
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    • v.20 no.2
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    • pp.323-335
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    • 1996
  • The objective of this treatise is to study the effect which rock'n'roll had on fashion through the fashion of rock'n'roll stars and contemporary youngsters. The United states of America in the 1950's when rock'n'roll came into existence was an opulent and luxurious period. People's spare time increased and teenagers who grew up in oppulence after World War II emlerged. It was rock'n'roll that comprised the background of their culture. Rock'n'roll music, which was in the mixed form of Negro's rhythm and blues, and country -and-western of Southern hillbilly Rock'n'roll was expressed as a 'culture', characterized by both the luxurious and oppulent culture and the'anti-establishment' defying it. This cultural characteristic emerged as at once the conservative fashion following the contemporary fashion and the anti-establishment fashion in the rock'n'roll fashion. Therefore, the rock'n'roll fashion influenced by popular music became one momentum of including popular music among factors affecting the twentieth-century modern fashion.

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Finite Element Analysis for Precision Roll Forming Process of Stainless Slide Rail (스테인러스 슬라이드 레일의 정밀 롤 포밍을 위한 유한요소해석)

  • Lee, Taek-Sung;Kim, Gun-Wan
    • Journal of the Korean Society for Precision Engineering
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    • v.26 no.8
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    • pp.96-103
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    • 2009
  • The roll forming process is commonly used for the conventional 'Fe' metal products such as a furniture drawer guide or an up-down slide guide. Recently its applications are variously expanded to the sanitary facilities or electronic devices. It is essentially required the cleanness for the high technology application and any corrosion or rust are not allowed. Therefore, in those applications the stainless steel materials are strongly demanded as the substitution of 'Fe' steel. However the mechanical properties of stainless steel are not suitable for forming process compared with those of 'Fe' steel. Up to now, the conventional F.E.M.(Finite Element Method) has been used to analyze and design the roll forming process. The purpose of this research is to obtain the proper production process and the shape of rolls to manufacture the high precision slide rails made of stainless steel material. The commercial program, SHARPE-RF, is used to analyze the entire roll forming process. The results show that the rolling process and the roll design by F.E.M. are useful from the good agreement between the shapes of products estimated by F.E.M. and those of the actual products.

Load Sharing Control by Following Average Torque Current in Continuous Casting (연속 주조 공정에서 평균 토크전류 추종에 의한 인발력 분배 제어)

  • Chun, Chang-Keun;Kim, Cheul-U
    • Journal of the Korean Institute of Illuminating and Electrical Installation Engineers
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    • v.18 no.3
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    • pp.74-80
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    • 2004
  • If the withdrawal force of strand driven roll which is controlled with predetermined speed isn't distributed regularly in continuous casting process, mold level is changed cyclically and slab quality is not good. In this paper, both casting speed control and load sharing control algorithm of strand driven roll according to ratio which is set up by operator at same time is proposed. The proposed algorithm is to share the withdrawal force by following torque current of each driven roll as average torque current by changing speed reference of each driven roll motor. The load sharing control with anti-wind up for improvement transient state is adopted and the proposed algorithm is implemented in POSCO pilot caster.

Set-Up model for the silicon steel cold rolling mill

  • Kim, Sang-Kyun;Won, Sang-Chul
    • 제어로봇시스템학회:학술대회논문집
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    • 2003.10a
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    • pp.1323-1326
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    • 2003
  • In this paper, we propose set-up model of silicon steel cold rolling mill. Until now, the working of Silicon Steel is operated using the look-up table value of roll force which a field operator finds by making good use of his experience. Therefore, the standardization of data and an improvement of the quality on product are very difficult. So we establish neural model using field data of various kinds of coil at each pass.

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Wake Roll-up Modeling and Steady Hydrodynamic Analysis of Marine Propellers Using a B-Spline Based Higher-Order Panel Method (B스플라인 고차 패널법을 이용한 프로펠러 후류감김 모델링 및 정상유동해석)

  • Ahn, Byoung-Kwon;Kim, Gun-Do;Lee, Chang-Sup
    • Journal of the Society of Naval Architects of Korea
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    • v.45 no.4
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    • pp.353-360
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    • 2008
  • A numerical model for the analysis of the marine propeller including wake roll-up is presented. In this study, we apply a higher-order panel method, which is based on a B-spine representation for both generations of the propeller geometry and hydrodynamic solutions, to predict the flow around the propeller blades. The present model is validated by comparison of the experimental measurements. The results show that the present method is able to predict the improved pressure distributions on the blade surface, especially very close to propeller tip regions, where other panel methods without the wake roll-up model give erroneous results.