• 제목/요약/키워드: roll angle

검색결과 403건 처리시간 0.028초

고강도 차체부품 제작 기술에 대한 연구 (The Study of Manufacturing Technology for Front Side Member Lower)

  • 박상언;김동규;이규현;김광희;이문용
    • 한국소성가공학회:학술대회논문집
    • /
    • 한국소성가공학회 2009년도 추계학술대회 논문집
    • /
    • pp.293-296
    • /
    • 2009
  • In roll forming process, a sheet metal is continuously progressively formed into a product with required cross-section and longitudinal shape, such as a circular tube with required diameter, wall-thickness and straightness, by passing through a series of forming rolls in arranged in tandem. In recent years, that process is often applied to the bumper rail in the automotive industries. In this study, a optimal front side member manufacturing technology, model deign and proper roll-pass sequences can be suggested by forming number of roll-pass and bending angle. And also effects of the process parameters on the final shape formed by roll forming defects were evaluated.

  • PDF

롤 포밍에 의한 미세 격벽 성형에 대한 연구 (A Study on Forming of Micro Rib Barriers by Roll Forming Technique)

  • 박종진;황한섭
    • 대한기계학회:학술대회논문집
    • /
    • 대한기계학회 2003년도 춘계학술대회
    • /
    • pp.1136-1141
    • /
    • 2003
  • Among various methods to manufacture the PDP barrier ribs, the pressing and the roll forming methods are simple and economical because they form the ribs by utilizing the plastic flow of the green tape in a relatively short time without generating air-polluting dusts. In the present study, the roll forming method was investigated by experiments as well as numerical analyses and in result the groove roll and the preform were designed. The effect of draft angle, comer radius, and initial thickness of the green tape on the plastic flow was examined by a series of parametric studies. The preform was recommended to ease the plastic flow into the grooves and to avoid the occurrence of crack during rolling and sintering processes.

  • PDF

속도계를 이용한 스키드 마크로 인한 두께 변동량 추정 (Estimation of thickness variation due to skid mark Using Speedometer)

  • 이영교;조성은;김상우;홍성철
    • 제어로봇시스템학회:학술대회논문집
    • /
    • 제어로봇시스템학회 2000년도 제15차 학술회의논문집
    • /
    • pp.40-40
    • /
    • 2000
  • Generally a RF AGC controls the roll gap using the variation of rolling force caused by the roll eccentricity and the entry thickness of material, but these can not be classified. The Feed- forward AGC method, which controls the next stand roll 9ap by estimation the skid mark of the previous stand output thickness is needed to supplement the shortage of RF AGC. In this paper, an improved filtering method of skid mark which take account of the kinds of materials, the final objective thickness and the roll speed is proposed, In addition, an improved estimation method of control point using the speedometer and looper angle is suggested, Via simulation, the performance improvement of the suggested FF AGC method is verified.

  • PDF

샌드위치판재를 적용한 자동차 범퍼 빔 개발 (Development of Manufacturing Technology for Bumper Back Beam with Sandwich Plate)

  • 김동규;유정수;박상언;이규현;김광희;이문용
    • 한국소성가공학회:학술대회논문집
    • /
    • 한국소성가공학회 2009년도 춘계학술대회 논문집
    • /
    • pp.199-202
    • /
    • 2009
  • In roll forming process, a sheet metal is continuously progressively formed into a product with required cross-section and longitudinal shape, such as a circular tube with required diameter, wall-thickness and straightness, by passing through a series of forming rolls in arranged in tandem. Tn this process, each pair of forming rolls installed in a forming machine play a particular role in making up the required cross-section and longitudinal shape of the product. In recent years, that process is often applied to the bumper rail in the automotive industries. In this study, a optimal Front Bumper Beam manufacturing technology, model deign and proper roll-pass sequences can be suggested by forming number of roll-pass and bending angle. And also effects of the process parameters on the final shape formed by roll forming defects were evaluated.

  • PDF

PDP 격벽의 롤 포밍을 위한 그루브와 프리폼의 설계 (Design of Groove and Preform for Roll Forming of PDP Barrier Ribs)

  • 박종진;황한섭;김용석;전형조
    • 대한기계학회논문집A
    • /
    • 제26권10호
    • /
    • pp.2082-2088
    • /
    • 2002
  • Among various methods to manufacture the PDP barrier ribs, the pressing and the roll forming methods are simple and economical because they form the ribs by utilizing the plastic flow of the green tape in a relatively short time without generating air-polluting dusts. In the present study, the roll forming method was investigated by experiments as well as numerical analyses and in result the groove roll and the preform were designed. The effect of draft angle, corner radius, and initial thickness of the green tape on the plastic flow was examined by a series of parametric studies. The preform was recommended to ease the plastic flow into the grooves and to avoid the occurrence of cracks during rolling and sintering processes.

길이방향을 따라 선형 대칭적으로 변하는 좌우대칭 U형 단면을 가진 제품의 포밍 롤 설계 (Design of Forming Rolls for Parts with a Symmetric U-type Cross-section that Varies Linearly and Symmetrically in the Longitudinal Direction)

  • 김광희;윤문철
    • 한국기계가공학회지
    • /
    • 제15권4호
    • /
    • pp.73-82
    • /
    • 2016
  • Recently, automobile industries have been developing many structural automotive parts made of thin, high-strength steel strips to produce safer and more environmentally friendly cars. The roll forming process has been considered one of the most efficient processes in manufacturing high-strength steel parts because it is a high-speed process that forms sheets in increments. However, most automotive parts vary longitudinally in their cross-sections. Therefore, it is difficult to apply the roll forming process to automotive parts made of high-strength steel. A variable section roll forming process has been proposed in recent studies. The rotational axes of the forming rolls are fixed, and the forming rolls have three-dimensional shape. As such, the cross-section of the part varies linearly along its length, and the angle between the bend line and longitudinal axis is less than 1 degree. Thus, the rate of cross-sectional variation along the length is relatively small. In this study, the rate of cross-sectional change along the length of a forming roll has been increased. Moreover, the angle between the bend line and longitudinal axis has been increased up to 15 degrees. The variable sections of the forming rolls have been designed for high strength steel parts with a symmetric u-type cross-section that varies linearly and symmetrically along the longitudinal axis.

TAC Film as a Key Component for LCDs

  • Mori, Hiroyuki
    • 한국정보디스플레이학회:학술대회논문집
    • /
    • 한국정보디스플레이학회 2005년도 International Meeting on Information Displayvol.II
    • /
    • pp.1071-1074
    • /
    • 2005
  • TAC film is an indispensable optical component that protects the polarizing PVA (polyvinyl alcohol) film from being deteriorated and gives high durability, due to its unique features. The newly developed technology of controlling the birefringence of TAC film, together with the coating technology of a discotic material layer, enables excellent viewing angle characteristics and a cost-effective roll-to-roll polarizer manufacturing process.

  • PDF

토션빔의 단면형상에 다른 현가계의 구조적 특성과 롤 거동에 관한 연구 (A study on the structural characteristics and roll behavior of suspension for the section profile of torsion beam)

  • 이동찬;변준형
    • 한국자동차공학회논문집
    • /
    • 제7권9호
    • /
    • pp.195-202
    • /
    • 1999
  • The kinematic and complicance characteristics of torsion beam axle is structurally related to the location and section profile of torsion beam and the span from body mounting point to wheel center. This paper presents the effect of section properties in torsion beam on the structural characteristics and roll behavior of suspension. The structural characteristics is on the maximum stress on the welding area of torsion beam and the roll behavior is on roll steer and roll-camber of suspension which are important for controllability and stability in cornering. Four factors are used for the section design of torsion beam, which are thickness , midline length, are inner radius, and sector half angle . Through the structural and quasi-static analysis made for six torsion beam axle models, it can be noticed that roll steer and the structural durability of suspension are closely related to warping constant and shear center in section properties of torsion beam.

  • PDF

연속회전을 통한 능동 합성개구레이더위성 기동시간 단축 연구 (A Study on Active SAR Satellite Maneuver Time Reduction through Sequential Rotation)

  • 손준원;박영웅
    • 한국항공우주학회지
    • /
    • 제43권7호
    • /
    • pp.648-656
    • /
    • 2015
  • 능동 합성개구레이더 위성의 주요기동은 SAR 안테나 방향을 바꾸기 위한 롤축 기동이다. 그리고 도플러 중심주파수 변화를 최소화하기 위하여 요축 기동이 요구된다. 따라서 토크/모멘텀 용량을 대부분 롤축으로 그 다음으로 요축으로 할당하는 것이 합리적이다. 하지만 궤도 조정 때문에 가끔씩 피치축으로 중심으로 큰 각도의 회전이 요구된다. 본 논문에서는 롤축과 요축의 연속회전을 통한 피치축 기동시간 단축 방법에 대해서 살펴본다. 이들 두 축이 피치축에 비해서 기동성능이 좋기 때문에, 피치축을 중심으로 큰 회전이 요구될 때는 기동시간 단축이 가능하다.