• Title/Summary/Keyword: roll

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Effect of Taper Tension Profiles on Radial Stress of a Wound Roll in Roll-to-roll Winding Process (롤투롤 와인딩 시스템에서 테이퍼 장력과 감김롤 응력분포에 관한 연구)

  • Lee, Changwoo
    • Journal of the Korean Society for Precision Engineering
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    • v.31 no.2
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    • pp.125-131
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    • 2014
  • Winding is an integral operation in almost every roll-to-roll continuous process and center-winding is suitable and general scheme in the winding system. However, the internal stresses within center-wound rolls can cause damage such as buckling, spoking, cinching, etc. It is therefore necessary to analyze the relationship between taper tension in winding section and internal stress distribution within center-wound roll to prevent the winding failure. In this study, an optimal taper tension control method with parabolic taper tension profile for producing high quality wound roll was developed. The new logic was designed from analyzing the winding mechanism by using the stress model in center-wound rolls. The performance of the proposed taper tension profile was verified experimentally.

Non-linear tension control in a winding process with a contact roll and a nip roll (접압롤 및 보조롤이 있는 권취공정에서의 장력의 비선형 제어)

  • 신기현;김규태;천성민
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 1996.11a
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    • pp.748-753
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    • 1996
  • The contact roll is often used to regulate the winding tension as well as the entrained air in a wound roli by adjusting the contact force to the winding roll. But the contact force generated by other rolls, like assistant nip rolls, in a winding(or roll changing) process may act as disturbance to the control of the winding tension. In this paper, the mechanism of a roll change process is analyzed. And, the behavior of the contact and the assistant nip rolls are mathematically modeled. A nonlinear PID(NPID) controller is designed to control the winding tension and to reject the effect of disturbance generated by the assistant nip roll on the winding tension variation. Computer simulation study showed that the performance of the suggested NPID controller is improved compared with that of the PID controller in con trolling the winding tension and in rejecting the effect of the disturbance.

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A Study on the Manufacturing Process for High-finned Tube of Copper Pipe using Roll Forming Method (전조공법을 이용한 동관의 하이핀 튜브 제조 공정에 대한 연구)

  • Kim, Tae-Gyu
    • Korean Journal of Materials Research
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    • v.16 no.2
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    • pp.111-115
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    • 2006
  • High-finned tubes have good thermal conductivity and have better cooling efficiency than plain tubes or low-fined tubes due to bigger air contact area. During high-fined tubes are manufactured by roll forming, the main technique is illustrated to optimizing primary material(copper pipe), optimized die matrix designing technique for roll forming, control manufacturing speed to develop productivity etc. In this study, a roll forming system was developed in oder to produce high-finned tube. Also a multi-step roll forming die was designed & built to produce high-finned tube that has over 10 mm fin height. And then, roll forming test using copper pipe was performed to produce high-finned tube. Roll forming process for producing highfinned tube was optimized by analyzing and adjusting misrostructure, hardness, and surface roughness of roll formed high-fined tube.

A Study on Rock'n'roll Fashion (로큰롤 패션 (Rock'n'roll Fashion)에 관한 연구)

  • 장미선;조규화
    • Journal of the Korean Society of Clothing and Textiles
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    • v.20 no.2
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    • pp.323-335
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    • 1996
  • The objective of this treatise is to study the effect which rock'n'roll had on fashion through the fashion of rock'n'roll stars and contemporary youngsters. The United states of America in the 1950's when rock'n'roll came into existence was an opulent and luxurious period. People's spare time increased and teenagers who grew up in oppulence after World War II emlerged. It was rock'n'roll that comprised the background of their culture. Rock'n'roll music, which was in the mixed form of Negro's rhythm and blues, and country -and-western of Southern hillbilly Rock'n'roll was expressed as a 'culture', characterized by both the luxurious and oppulent culture and the'anti-establishment' defying it. This cultural characteristic emerged as at once the conservative fashion following the contemporary fashion and the anti-establishment fashion in the rock'n'roll fashion. Therefore, the rock'n'roll fashion influenced by popular music became one momentum of including popular music among factors affecting the twentieth-century modern fashion.

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Thermal Analysis on Twin-Roll Type Strip Continuous Casting Process Considering Contact Thermal Resistance between Molten Metal and Cooling Roll (쌍롤식 박판 연속주조공정에 있어서 용탕과 냉각롤의 접촉 열저항을 고려한 전열해석)

  • Kim, Y.D;Kim, C.G
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.20 no.1
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    • pp.189-205
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    • 1996
  • The twin-roll type strip continuous casting process(or direct rolling process) of steel materials is characterized by two rotating water cooled rolls receiving a steady supply of molten metal which solidifies onto the rolls. A solidification analysis of molten metal considering phase transformation and thermofluid is performed using finite diffefence method with curvilinear coordinate to reduce computing time and molten region analysis with arbitrary shape. An enthalpy-specific heat method is used to determine the temperatures inthe roll and the steel. The temperature distribution of cooling roll is calculated using two dimensional finite element method, because of complex roll shape due to cooling hole in rolls and improvemnt accuracy of calculation result. The energy equaiton of cooling roll is solved simultanuously with the conservation equaiton of molten metal in order to consider heat transfer through the cooling roll. The calculated roll temperature is compared to experimental results and the heat transfer coefficient between cooling roll surface and rolling material(steel) is also determined from comparison of measured roll temperature and calculated temperature.

Roll-to-Roll Contact Printer with Multiple Printing Methods (복합 접촉 인쇄 방식의 롤투롤 프린팅 장비)

  • Kim, Chung-Hwan;Kim, Myoung-Sub;You, Ha-Il;Choi, Byoung-Oh;Lee, Seung-Hyun;Kim, Dong-Soo
    • Journal of the Korean Society for Precision Engineering
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    • v.27 no.9
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    • pp.7-10
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    • 2010
  • Recently, roll-to-roll printers are being developed actively by various research teams such as research institutes, universities and companies for the application of printed electronics. The printing methods that are widely used in the roll-to-roll printing equipments are gravure, gravure and flexo, which depend on the inks used and electronic devices produced. In general, a single printing unit of roll-to-roll printing equipment adopts only one printing method and this method is not changeable, which limits the application fields of the developed printing equipments. In this paper, the roll-to-roll printer, in which the printing unit has the novel design concept, is described.

Estimation Algorithm of Vehicle Roll Angle and Control Strategy of Roll Mitigation Force Distribution (차량 롤 각 추정 알고리즘 및 롤 저감력 분배 제어 전략)

  • Chung, Seunghwan;Lee, Hyeongcheol
    • Transactions of the Korean Society of Automotive Engineers
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    • v.23 no.6
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    • pp.633-641
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    • 2015
  • The ROM (roll over mitigation) system is a next-generation suspension system that can improve vehicle-driving stability and ride comfort. Currently, mass-produced safety systems, such as ESC (electronic stability control) and ECS (electronic control suspension), enable measurements of longitudinal and lateral acceleration as well as yaw rate through inertial sensor clusters, but they lack direct measurements of the roll angle. Therefore, in this paper, a roll angle estimation algorithm from ESC system sensors and tire normal force has been proposed. Furthermore, this study presents a method for roll over mitigation force distribution between the front and rear of a ROM system. Performance and reliability of the roll angle estimation and roll over mitigation force distribution were investigated through simulations. The simulation results showed that the proposed control algorithm and strategy are reliable during vehicle rollovers.

Process Design for Multi Roll-Die Drawing of GDI Fuel Rail (GDI Fuel Rail 제조를 위한 멀티 롤 다이 인발 공정 설계)

  • Kim, S.H.;Kim, J.H.;Kim, B.M.
    • Transactions of Materials Processing
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    • v.25 no.6
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    • pp.390-395
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    • 2016
  • GDI fuel rail is component of GDI system which directly fuel with high pressure in the engine combustion chamber. And it is required to high strength and dimensional accuracy. Multi roll-die drawing process consists of the idle roll-die and drawing die in tandem. In the course of drawing with roll-die, deformation takes place between the idle roller pair or pairs. The friction force decreases with the idle roll-die, enabling the reductions to be risen in one step. In this study, the caliber of 4-roll was designed into pass schedule that made the draw force at the exit of the drawing die be equal. In order to compensate for over-filling area, the roll caliber was modified using the result of FE-analysis. The results of FE-analysis and experiment show that the proposed design method can be used to effectively design the multi roll-die process, leading to an accurate shape and correct dimensions of the final within an allowable tolerance of ${\pm}0.08mm$. Furthermore, the productivity was evaluated by comparing with multi roll-die drawing process and conventional multi shape drawing process. The result was confirmed that it has an efficiency of about 2 times than conventional process in terms of time.

Experimental Study of the Free Roll Decay Test for the Evaluation of Roll Damping Coefficients (감쇠계수 산출을 위한 자유 횡동요 감쇠실험 연구)

  • Kim, Namwoo;Kim, Yong Jig;Ha, Youngrok
    • Journal of the Society of Naval Architects of Korea
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    • v.52 no.6
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    • pp.460-470
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    • 2015
  • In general ships and FPSOs, roll damping is very small and consequently roll motion is very large at the roll resonance frequency. Proper evaluation of the roll damping coefficient at the resonance frequency is an important task in the study of roll motion and usually it is done by the analysis of free roll decay tests. The relative decrement method based on energy relation has been used mainly for the evaluation of roll damping coefficient from the roll decay test so far. As another method, the logarithmic decrement method based on equivalent linear decay assumption can be used for the same purpose and it is relatively simple. In this paper, both of the relative decrement method and the logarithmic decrement method are used for the evaluation of roll damping coefficient including quadratic damping from the free roll decay tests, and their results are cross-checked for verifying the obtained damping coefficients. Through applications to a box-type floating body equiped with bilge keels, it is shown that the two methods give almost the same damping coefficients in a practical view point and the cross-check of their results is to be a good tool to prevent a possible error. And also the quantitative effects of the bilge keels on the roll damping of box-type floating body are shown and discussed.