• 제목/요약/키워드: roll

검색결과 3,280건 처리시간 0.032초

철도차량 롤 특성에 대한 고찰 (A Study on Roll Characteristics of Railway Vehicle)

  • 김필환
    • 한국철도학회:학술대회논문집
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    • 한국철도학회 1998년도 추계학술대회 논문집
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    • pp.512-521
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    • 1998
  • The roll characteristic of railway vehicle is an important factor that affects the roll-over of vehicle and lateral ride comfort of passenger. Generally the roll characteristics of railway vehicle is defined by the term of roll-coefficient, s, which represents the ratio of incline or carbody to that of rail-cant. The limit values of roll coefficient recommended in UIC Bre 0.4 for coach without pantograph and 0.15 for vehicle with pantograph. The roll coefficient can be calculated by VAMPIRE that is the well-known commercial software for analysis of dynamic behavior of railway vehicle. The value of roll coefficient is effected by height of gravity center of carbody, stiffness of primary and secondary suspension and etc. The calculated roll-coefficient for electric locomotive and passenger coach is 0.12 and 0.77 respectively, The additional equipment such as anti-roll bar is considered in order to decrease roll-coefficient of passenger coach. In relation to roll characteristics, the analysis for roll-over due to wind is a1so performed. The results show that roll-characteristics affect the roll-over of vehicle.

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고속도공구강롤을 적용한 열간유압연 사용특성 연구 (Investigation of Effect of Hot Rolling Oil of on Rolling with HSS Roll)

  • 유재희;황상무;김철희
    • 한국소성가공학회:학술대회논문집
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    • 한국소성가공학회 1997년도 추계학술대회논문집
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    • pp.115-118
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    • 1997
  • Recently, hot rolling oil lubrication technology is required to face with the new environments such as the rapid introduction of high wear resistent high speed steel roll the development of continuous hot rolling technology. In the hot strip mill, according to rolling and quality required conditions are constrict, Roll material of hot rolling finishing stand is changing Hi-Cr Roll to High Speed Steel [HSS] Roll. The problem of HSS Roll of roll force and strip scale defects are increasing in hot strip mill, So we have tested HSS Roll in hot rolling simulator as rolling condition, rolling speed, draft, hot oil concentration. To reduce roll force and prevent scale defects. We get some merit rolling force, rolling torque, roll wear reduction, roll and strip surface roughness and hot rolling critical oil concentration 0.4%. Finally we are going to investigate the effect of hot rolling oil of on rolling with HSS Roll.

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제조 방법을 달리한 쌀가루가 설기떡의 품질에 미치는 영향 (Effects of Rice Flours Prepared with Different Milling Methods on Quality of Sulgidduk)

  • 박재희
    • 한국식품영양과학회지
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    • 제43권11호
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    • pp.1742-1748
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    • 2014
  • 본 연구는 시판용 쌀가루와 제분공정을 달리한 쌀가루들의 품질 특성을 비교한 후 설기떡 제조에 적합한 쌀가루 가공공정을 제안하고자 하였다. 입도분포는 1st roll로 제분한 후 건조하였을 때 $710{\mu}m$ 초과의 쌀가루만을 건식제분기인 pin mill에 적용한 roll & pin에서 $250{\mu}m$ 이하의 작은 입도가 약 48%를 차지하여 CRF(2nd step roll mill)에 비해 높은 비율을 나타내었다. 일반성분은 1단계의 제분만을 거친 1st roll에서 단백질, 지방, 회분 함량이 높았고, CRF와 roll & pin은 유의적으로 낮은 값을 나타내었다. 색도는 작은 입자의 분포 비율이 많은 roll & pin에서 L값이 높았으며, 손상전분, 물결합력은 CRF와 roll & pin이 유의적으로 높게 나타났다. RVA 호화특성은 CRF와 roll & pin의 호화개시온도, 최고점도 및 노화 정도를 반영하는 setback 값 또한 1st roll에 비해 낮았다. 또한 위 3가지의 쌀가루(CRF, 1st roll, roll & pin)를 이용하여 제조한 설기떡의 외관 관찰에서 CRF와 roll & pin의 경우 큰 차이를 나타내지 않았으나 1st roll의 경우 거친 내상 및 외상을 확인할 수 있었다. 조직감에서는 roll & pin으로 제조한 쌀가루의 설기떡과 CRF로 제조한 설기떡은 유사한 것으로 나타났다. 정량적 묘사분석 결과 외관, 향, 맛, 질감 및 전반적 기호도에서 roll & pin이 CRF나 1st roll에 비해 높은 값을 나타내었다. 따라서 설기떡의 제조 시 건식제분인 roll & pin으로 제조한 쌀가루가 현재 상용화되어 있는 습식제분법인 2 step roll mill보다 제분공정을 간편화한 우수한 설기떡을 제조할 수 있으리라 사료된다.

조질압연용 Work roll의 조도가공 특성에 관한 연구 (A Study on the Characteristic of Work Roll texturing for the Temper Rolling)

  • 전태옥;전언찬;김순경
    • 한국정밀공학회:학술대회논문집
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    • 한국정밀공학회 1993년도 추계학술대회 논문집
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    • pp.505-511
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    • 1993
  • The results were obtained with changes according to the surface roughness of work roll and method to make the peak count on the roll in the temper rolling, and factors to affect to the work roll surface in actual rolling machine(ie. Temper mill). Conclusions are as follows. 1. E.D.T(Electro-discharge texturing)roll is more uniform roughness distribution than shot blasted roll and it's life time is two timees longer than that of shot blasted because it has more sine wave roughness. 2. The higher peak count of surface roughness, the more time is necessary to work roll texturing In shot blasting method, Surface roughness is relating to the grit size,impeller speed and hardness of roll material, But is can't control the peak count. 3. In shot blast texturing, Surface roughness of temper rolled strip which is transfered surface roughness of work roll is more ununiform than that of E.D.T roll 4. E.D.T roll has more uniform than the shot blasted roll and has more peak count than that of shot blasted roll. The surface of painted strip to image clarity is superior to that of shot blasted roll because E.D.T roll has more peak count and smooth surface.

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열간압연용 롤 정밀 측정시스템 개발 (Development of Precise Measuring System for Hot Strip Mill's Rolls)

  • 이성진;이영진
    • 한국공작기계학회:학술대회논문집
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    • 한국공작기계학회 2002년도 춘계학술대회 논문집
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    • pp.614-618
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    • 2002
  • In hot strip mills, Portable Roll Scanner (the portable roll surface temperature and profile measuring device) can be used to calibrate on-line Process models for strip crown and flatness by measuring the thermal expansion and wear profile of the rolls. And the surface temperature measurement can be used to optimize the roll cooling system. Portable Roll Scanner consists of the measuring device, which has two contact inductive distance transducers for roll profile measurement and one infrared Pyrometer for surface temperature measurement, and computer-based controller that is equipped with the measuring device. By the wireless data communication, the data is transferred to the memory of notebook for further analysis. After roll extraction from mills, Portable Roll Scanner measure the roll profile and surface temperature simultaneously along the work roll face and display the results in the TFT color monitor of notebook. Portable Roll Scanner is useful at mill-side and roll grinding shop.

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Roll 수명예측모델에 의한 열연작업롤 진단 (Work Roll Diagnosis by Roll Life Prediction Model in Hot Rolling Process)

  • 배용환;장삼규;이석희
    • 한국정밀공학회지
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    • 제10권3호
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    • pp.69-80
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    • 1993
  • It is important to prevent roll failure in hot rolling process for reducing maintenance coat and production loss. Roll material and rolling conditions such as the roll force and torque have been intensively investigated to overcome the roll failures. In this study, a computer roll life prediction system under working condition is developed and evaluated on IBM-PC level. The system is composed and fatigue estimation models which are stress analysis, crack propagation, wear and fatigue estimation. Roll damage can be predicted by calculating the stress anplification, crack depth propagation and fatigue level in the roll using this computer model. The developed system is applied to a work roll in actual hot rolling process for reliability evaluation. Roll failures can be diagnosed and the propriety of current working condition can be determined through roll life prediction simulation.

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롤 성형 해석을 통한 하이드로포밍 전용 강관 개발 (Development on Steel Pipe for Hydroforming by Roll Forming Analysis)

  • 이봉열;조종래;문영훈;송병호;박중호
    • 한국소성가공학회:학술대회논문집
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    • 한국소성가공학회 2003년도 추계학술대회논문집
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    • pp.229-232
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    • 2003
  • In the roll forming process, a sheet or strip of metal is continuously and progressively formed into a desired cross-sectional profile by feeding it through a series of forming roll. Accordingly, it is important to maintain the material properties of the initial sheet and deform uniformly during the roll forming. The roll forming process was estimated in consideration of some factors such as material properties, strip thickness, roll diameter, roll velocity, and the deformation of the material that influence the forming length. The hydroforming technology has been recognized as a new technique in manufacturing industry, especially in automotive industry. The formed pipe in used in hydroforming process is manufactured by the roll forming. The formability during hydroforming is very sensitive to the state of pipes which are made by roll forming. Particularly the amount of hardening during roll forming affects the formability. Therefore, it is necessary to design the optimum roll flower to reduce the local hardening. In this paper, optimum roll flower which has uniform strain distribution through sheet width was obtained by comparing strain distribution in various roll flower. Finite element analysis(FEA) is performed to estimate the strain distribution related to hardening by roll forming. A numerical analysis is carried out by SHAPE-RF.

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열간압연중 압연하중 및 압연동력 예측 모델 (Evaluzation of Model equation Predicting Roll Force and Roll Power during Hot Rolling)

  • 곽우진;황상무
    • 한국소성가공학회:학술대회논문집
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    • 한국소성가공학회 1999년도 제3회 압연심포지엄 논문집 압연기술의 미래개척 (Exploitation of Future Rolling Technologies)
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    • pp.308-312
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    • 1999
  • Developed the model equations which calculate roll force, roll power during hot rolling in real time. The variables which mainly effect on the roll force, roll power are shape factor, reduction, roll diameter, roll velocity, strip inlet temperature, carbon content of strip and strip-roll contact friction coefficient. Among these variables roll diameter, roll velocity, inlet temperature, carbon content and friction coefficient can be excluded in interpolated model equation by introducing equation of die force(F'), power(p') of the frictionless uniform plane strain compression which can be calculated without iteration. At the case of coulomb friction coefficient of 0.3, we evaluated coefficient of polynomial equations of {{{{ { F} over {F' } }}}}, {{{{ { Pf} over {Pd }, { Pd} over {P' } }}}} from the result of finite element analysis using interpolation. It was found that the change of values of {{{{ { F} over {F' }, { P} over {P' } }}}} with the friction coefficient tend to straight line which slope depend only on shape factor. With these properties, developed model equations could be extended to other values of coulomb friction coefficient. To verify developed roll force, roll power model equation we compared the results from these model equation with the results from these model equation with the results from finite element analysis in factory process condition.

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폭방향 두께제어를 고려한 용탕직접 압연로울의 최적형상 설계기법 (Optimum Shape Design Techniques on Direct Roller of Molten Metal Considering Thickness Control of Width Direction)

  • 강충길;김영도;정영진
    • 한국정밀공학회지
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    • 제14권12호
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    • pp.73-85
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    • 1997
  • The rolling force and roll deformation behavior in the twin roll type strip continuous casting process has been computed to estimate the thermal charcteristics of a caster roll. To calculation of rolling force, the relationship between flow stress and strain for a roll material and casting alloy are assumed as a function of strain-rate and temperature because mechanical properties of a casting materials depends on tempera- ture. The three dimensional thermal dlastic-plastic analysis of a cooling roll has also been carried out to obtain a roll stress and plastic strain distributions with the commercial finite element analysis package of ANSYS. Temperature fields data of caster roll which are provided by authors were used to estimated of roll deformation. Roll life considering thermal cycle is calculated by using thermal elastic-plastic analysis results. Roll life is proposed as a terms of a roll revolution in the caster roll with and without fine failure model on the roll surface. To obtain of plastic strain distributions of caster roll, thermomechan- ical properties of roll sleeve with a copper alloy is obtained by uniaxial tensile test for variation of temperature.

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후판 압연에서 작업롤 초기 크라운 설정 (Establishment of Initial Work Roll Crown in Finishing Plate Mill)

  • 김종택;서재형;정병완
    • 한국정밀공학회:학술대회논문집
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    • 한국정밀공학회 1993년도 추계학술대회 논문집
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    • pp.499-504
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    • 1993
  • To find a way for establishing work roll initial crown according to roll conditions, computer simulation for predicting plate crown in plate mill is done and effects of roll conditions on plate crown is analysed. Roll gap profile and plate crown are measured to be compared to the calculated values. As a result,a regression equation to establish work roll initial crown according to roll cooditions such as backup roll diameter, backup roll crown and work roll crown is obtained.

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