• Title/Summary/Keyword: rocket motor case

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A Study on Erosion Structure Properties for Thermal Insulation Materials on Carbon-Carbon Composites and Graphite Nozzle Throat (C-C 복합재료와 Graphite 노즐목 내열재의 침식조직 특성에 대한 연구)

  • Kim, Young In;Lee, Soo Yong
    • Journal of Aerospace System Engineering
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    • v.11 no.5
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    • pp.42-49
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    • 2017
  • The solid rocket motor(SRM) consists of a motor case, igniter, propellants, nozzle, insulation, controller, and driving device. The liquid rocket propulsion systems(LRPSs) cools the nozzle by the fuel and oxidizer but SRM does not cool the nozzle. The nozzle of SRM is high temperature condition and high velocity condition so occurs the erosion by combustion gas. This erosion occurs the change of nozzle throat and reduces thrust performance of rocket. The material of Rocket nozzle is minimization of erosion and insulation effect and endure the shear force, high temperature and high pressure. The purpose of this study is to investigate the erosion characteristics of solid rocket nozzles by each combustion time. Through the structure inspection of Graphite and C-C composite, identify the characteristics of the microstructure before and after erosion.

Design of Hybrid Rocket (Altitude 15km) Using Liquid Oxidizer ${N_2}O$ (${N_2}O$ 액체산화제를 사용한 고도 15km급 하이브리드 로켓 설계)

  • Heo, Jun-Young;Cho, Min-Gyung;Kim, Jong-Chan;Kim, Soo-Jong;Kim, Jin-Kon;Moon, Hee-Jang;Sung, Hong-Gye
    • Proceedings of the Korean Society of Propulsion Engineers Conference
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    • 2008.05a
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    • pp.97-100
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    • 2008
  • A hybrid sounding rocket carrying about 10kg payload reaching up to 15km altitude has been designed. The commercial seamless aluminium tube and liquid ${N_2}O$ without pressurization devices were chosen as rocket motor case and oxidizer supply system respectively. A hybrid rocket engine performing required propulsion impulse is designed with time dependent internal ballistic scheme. Engine performance, aerodynamic characteristics, and trajectory were predicted by a integral technique of internal ballistics and external ballistics. The design results were evaluated by comparison with previous experimental data, technical reports, and literatures.

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Prediction of Erosion Rate in Passages of a Turbine Cascade with Two-Phase flow (터빈익렬 유로에서 2상 유동에 따른 삭마량 예측)

  • Yu, Man Sun;Kim, Wan Sik;Cho, Hyung Hee
    • 유체기계공업학회:학술대회논문집
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    • 1999.12a
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    • pp.301-308
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    • 1999
  • The present study investigates numerically particle laden flow through compressor cascades and a rocket nozzle. Engines are affected by various particles which are suspending in the atmosphere. Especially in the case of aircraft aviating in volcanic, industrial and desert region including many particles, each components of engine system are damaged severely. That damage modes are erosion of compressor blading and rotor path components, partial or total blockage of cooling passage and engine control system degradation. Numerical prediction and experimental data, erosion rates are predicted for two materials - ceramic, soft metal - on compressor blade surface. Aluminum oxide ($Al_2O_3$) Particles included in solid rocket propelant make ablative the rocket motor nozzle and imped the expansion processes of propulsion. By the definition of particle deposition efficiency, characteristics of particles impaction are considered quantitatively Stoke number is defined over the various particle sizes and particle trajectories are treated by Lagrangian approach. Particle stability is considered by definition of Weber number in rocket nozzle and particle breakup and evaporation is simulated in a rocket nozzle.

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Structural Reliability Analysis of the Roket Motor Case considering Uncertainties in Material Properties (재료물성치의 분포를 고려한 로켓모터케이스의 구조 신뢰성 해석)

  • Ro, Young-Hee;Goo, Song-Hoe
    • Proceedings of the Korean Society of Propulsion Engineers Conference
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    • 2011.11a
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    • pp.523-526
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    • 2011
  • This is concerned with the structural reliability analysis(RA) considering uncertainties in material properties. This method is performed by the stochastic process using Kriging with calculating the distribution of probability and equation of limit state for saving calculated and analyzed time. The proposed methodology is applied to the rocket motor case and compared with monte-calro simulation in efficiency and accuracy of this process.

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Structural Analysis and Strain Monitoring of the Filament Wound Composite Motor Case used in KSR-III Rocket (KSR-III 삼단 복합재 연소관의 구조 해석 및 변형률 측정)

  • 박재성;김철웅;조인현;오승협;홍창선;김천곤
    • Composites Research
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    • v.14 no.6
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    • pp.24-31
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    • 2001
  • Filament wound structures such as pressure tanks, pipes and motor cases of rockets are widely used in the aerospace application. The determination of a proper winding angle and thickness is very important to decrease manufacturing difficulties and to increase structural efficiency. In this study, possible winding angles considering the slippage between a fiber and a mandrel surface are calculated using the semi-geodesic path equation. In addition, finite element analysis using ABAcUS are performed to predict the behavior of filament wound structures considering continuous change of winding angle along the dome part. The water-pressuring tests of 3rd stage motor case are performed to verify the analysis procedure. The strain gages are attached on the surface in the fiber direction. Progressive failure analysis is performed to predict the burst pressure and the weakest region of the motor case. The effect of reinforcement is also studied to increase its performance.

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An Experimental Study on Elastic Wave Propagation in a Symmetrically Filament-Wound Composite Motor Case (대칭 적층 복합재 연소관의 탄성파 전파에 관한 실험적 연구)

  • Song, Sung-Jin;Choe, Ji-Ung
    • Journal of the Korean Society for Nondestructive Testing
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    • v.18 no.3
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    • pp.191-204
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    • 1998
  • One of the key issues in acoustic emission (AE) during hydroproof test of filament-wound composite rocket motor cases is the determination of the optimal component of elastic wave to be monitored. To solve this problem, broadband ultrasonic wave was generated into a symmetrically filament-wound composite motor case, and was received at 105 different locations after the propagation through the composite case with different distances and directions. By analysis of the received signals, characteristics of elastic wave propagation such as frequency components, the maximum propagating distance, and velocity surface were investigated. This analysis was performed for two different conditions of the motor case; air-filled and hydraulically pressurized. Based on these information, the effect of hydraulic pressure on the wave propagation characteristics was investigated and furthermore, the optimal component of elastic wave for AE during hydroproof test of the motor case was successfully determined.

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Discussion on the Sealing Gap Behavior of Rocket Motor Connection with the Structural Design Parameters (추진기관 기밀체결부의 형상설계변수에 따른 기밀조립 갭의 영향평가)

  • Kim, Seong-eun;Ro, Young-hee;Hwang, Tae-kyung
    • Proceedings of the Korean Society of Propulsion Engineers Conference
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    • 2017.05a
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    • pp.517-520
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    • 2017
  • In this paper, we represented the structural design parameter effect on the sealing gap behavior of solid rocket motor case and nozzle connection under penetrated pressure through the sealing path between insulation rubber and the ablative FRP bonded on the inside convergent wall of nozzle. It is important to keep the good sealing capacity during all the combustion time of SRM. To achieve the crucial role of sealing system of SRM, designers must consider design factors for stable sealing clearance gap as the nearly unchanged initial design state as possible for sufficient compression rate of O-ring under sealing gap pressure.

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Flow Characteristics with Distance between Solid Propellant Grain and Igniter (고체 추진제와 점화기 간 간격에 따른 유동 특성)

  • Kang, Donggi;Choi, Jaesung;Lee, Hyoungjin
    • Journal of the Korean Society of Propulsion Engineers
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    • v.22 no.2
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    • pp.96-107
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    • 2018
  • Flow analysis using computational fluid dynamics was conducted to investigate the effect of the igniter flame caused by the gap between the igniter and the propellant grain in a solid rocket motor. Two propellant grain types were assumed; namely cylinder type (1 mm, 3 mm, and 5 mm gap) and the slot type. The slot type had two igniter hole locations. One was located at the small gap of the propellant grain, and the other one was located at the large gap. In the case of the cylinder type, the pressure in the igniter zone was higher with a thinner gap. Additionally, in the case of the cylinder type, the pressure difference between the igniter installed zone and the free volume was also higher as the gap became lower. The cylinder types were affected by the gap distance, but the slot types were not. Moreover, the results of the slot types were similar to the 5-mm gap case of the cylinder type.

A Study on Dual Thurst Solid Rocket Motors with High/Low Burning Rate Propellants (이중추력형 추진기관 개발 기초연구)

  • Song, Jong-Kwon;Lee, Jun-Ho;Choi, Sung-Han;Suh, Hyuk
    • Proceedings of the Korean Society of Propulsion Engineers Conference
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    • 2010.11a
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    • pp.664-667
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    • 2010
  • Solid rocket propulsion systems are generally used for tactical missiles due to the structural and operational simplicity. Nevertheless, various kinds of design factors including outer diameter, length, weight, loading efficiency of propellant grain effects to thrust performance. Dual thrust is beneficial to range extension and terminal velocity increasement. But loading efficiency becomes low in case to obtain dual thrust performance by burning surface control. So, It is predicted to be reasonable to obtain dual thrust performance with high/low burning rate propellants. This study is on internal ballistic analysis and ground test to confirm dual thrust performance.

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Reliability Prediction of Failure Modes due to Pressure in Solid Rocket Case (고체로켓 케이스 내압파열 고장모드의 신뢰도예측)

  • Kim, Dong-Seong;Yoo, Min-Young;Kim, Hee-Seong;Choi, Joo-Ho
    • Journal of the Computational Structural Engineering Institute of Korea
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    • v.27 no.6
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    • pp.635-642
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    • 2014
  • In this paper, an efficient technique is developed to predict failure probability of three failure modes(case rupture, fracture and bolt breakage) related to solid rocket motor case due to the inner pressure during the mission flight. The overall procedure consists of the steps: 1) design parameters affecting the case failure are identified and their uncertainties are modelled by probability distribution, 2) combustion analysis in the interior of the case is carried out to obtain maximum expected operating pressure(MEOP), 3) stress and other structural performances are evaluated by finite element analysis(FEA), and 4) failure probabilities are calculated for the above mentioned failure modes. Axi-symmetric assumption for FEA is employed for simplification while contact between bolted joint is accounted for. Efficient procedure is developed to evaluate failure probability which consists of finding first an Most Probable Failure Point(MPP) using First-Order Reliability Method(FORM), next making a response surface model around the MPP using Latin Hypercube Sampling(LHS), and finally calculating failure probability by employing Importance Sampling.