• Title/Summary/Keyword: rock fragmentation

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Study on Applicability of Asymmetry V-Cut method in Underground Mine (비대칭 V-cut의 갱내 광산에 대한 적용성 연구)

  • Kim, Jung-Gyu;Jung, Seung-Won;Kim, Jun-Ha;Kim, Jong-Gwan
    • Tunnel and Underground Space
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    • v.31 no.6
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    • pp.520-533
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    • 2021
  • It is necessary to increase the blasting efficiency in order to minimize the economic loss caused when the excavation cross section is reduced due to the stability problem of underground mining development, and for this, a new blasting design is proposed. In this study, the blasting efficiency of the general design in the field, the suggestion designI, which added two columns to production blasting, and the suggestion design II, which added one column to create asymmetry, is compared. Advance rate and fragmentation were selected as the evaluation index of the blasting efficiency. In the case of advance rate, compared to the normal, the suggestionI improved by 6.07% and the suggestionII improved by 4.65%. In the case of fragmentation, based on P80, compared to the normal, the suggestionI reduced about 58% and the suggestionII was about 47%. Accoording to the evaluation index, the suggestion designI shows better blasting efficiency than the suggestion designII. But considering the additional work time and cost required for the suggestion designI due to the insignificant difference in the evaluation index results, the asymmetry V-cut, the suggestion designII, is judged to be a more suitable blasting design for the site.

Numerical study on rock fragmentation by TBM disc cutter (TBM 디스크 커터의 암석절삭에 관한 수치해석적 연구)

  • Cho, Jung-Woo;Yu, Sang-Hwa;Jeon, Seok-Won;Chang, Soo-Ho
    • Journal of Korean Tunnelling and Underground Space Association
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    • v.10 no.2
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    • pp.139-152
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    • 2008
  • A series of numerical experiments were carried out to simulate the rock cutting behavior by TBM disc cutter in a given took condition. AUTODYN-3D, a commercial program capable of simulating three-dimensional dynamic failure, was utilized to carry out the numerical tests over four different disc cutter spacing conditions. After modelling three-dimensional geometries of disc cutter and rock specimen, the linear cutting tests by a disc cutter were simulated for eight different types of rocks. The numerical result, that is the optimum cutter spacing for isotropic rocks had the good agreements with those from linear cutting test. However, for relatively anisotropic or jointed rocks, the specific energy obtained from the numerical tests was almost two-times bigger than the real linear cutting results. Therefore, to simulate cutting procedures for anisotropic rocks realistically, further studies would be necessary.

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Comparative study on dynamic properties of argillaceous siltstone and its grouting-reinforced body

  • Huang, Ming;Xu, Chao-Shui;Zhan, Jin-Wu;Wang, Jun-Bao
    • Geomechanics and Engineering
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    • v.13 no.2
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    • pp.333-352
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    • 2017
  • A comparison study is made between the dynamic properties of an argillaceous siltstone and its grouting-reinforced body. The purpose is to investigate how grout injection can help repair broken soft rocks. A slightly weathered argillaceous siltstone is selected, and part of the siltstone is mechanically crushed and cemented with Portland cement to simulate the grouting-reinforced body. Core specimens with the size of $50mm{\times}38mm$ are prepared from the original rock and the grouting-reinforced body. Impact tests on these samples are then carried out using a Split Hopkinson Pressure Bar (SHPB) apparatus. Failure patterns are analyzed and geotechnical parameters of the specimens are estimated. Based on the experimental results, for the grouting-reinforced body, its shock resistance is poorer than that of the original rock, and most cracks happen in the cementation boundaries between the cement mortar and the original rock particles. It was observed that the grouting-reinforced body ends up with more fragmented residues, most of them have larger fractal dimensions, and its dynamic strength is generally lower. The mass ratio of broken rocks to cement has a significant effect on its dynamic properties and there is an optimal ratio that the maximum dynamic peak strength can be achieved. The dynamic strain-softening behavior of the grouting-reinforced body is more significant compared with that of the original rock. Both the time dependent damage model and the modified overstress damage model are equally applicable to the original rock, but the former performs much better compared with the latter for the grouting-reinforced body. In addition, it was also shown that water content and impact velocity both have significant effect on dynamic properties of the original rock and its grouting-reinforced body. Higher water content leads to more small broken rock pieces, larger fractal dimensions, lower dynamic peak strength and smaller elastic modulus. However, the water content plays a minor role in fractal dimensions when the impact velocity is beyond a certain value. Higher impact loading rate leads to higher degree of fragmentation and larger fractal dimensions both in argillaceous siltstone and its grouting-reinforced body. These results provide a sound basis for the quantitative evaluation on how cement grouting can contribute to the repair of broken soft rocks.

A Case Study on the Application of Self Supporting Air Tube (자립형 에어튜브의 현장적용에 관한 사례연구)

  • Lee, Shin;Kang, Dea-Woo
    • Tunnel and Underground Space
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    • v.17 no.4
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    • pp.248-254
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    • 2007
  • Already, the air deck blasting method has been used to take many advantages of blasting. In the existing air deck blasting method, air deck is made usually on column charge. But in the case study, we analyzed about the effect of self supporting air tube which made air deck in column charge. As results of this case study, it was shown that blasting vibration was decreased about $20{\sim}26%$ and quantity of explosive was decreased about $10{\sim}20%$. Also, fragmentation was shown to be smaller than it of common blasting method.

Fatigue Characteristics on Welded Joint of Gear Box-Shank in Vibro Ripper for Rock Crash (암반 파쇄용 진동리퍼 기어박스-생크 용접부의 피로특성)

  • Oh, K.K.;Kim, Jaehoon;Kim, Y.W.;Park, J.Y.;Yang, G.S.;Park, J.W.;Kim, S.H.
    • Journal of the Korean Society of Safety
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    • v.29 no.6
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    • pp.28-33
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    • 2014
  • Vibro ripper worked by high frequency vibration is developed to do rock fragmentation and work of ripper is the different concept with other existing breakers. The gear box-shank welded joint of vibro ripper is very important part to deliver vibromotive force to tooth, so this part should endure high frequency vibration environments. The purposes of this study are to choose the optimal welding conditions for fatigue strength. The conditions were made using three kind of shank materials and two kind of filler metals. Shank materials are Hadox-hituf, Posten80 and AR400, and filler metals are CSF-71T and CSF-81T. The fatigue test was conducted each condition. Fracture surface was observed to estimate fracture characteristics of welded joint using SEM.

Numerical Analysis on Cutting Power of Disc Cutter with Joint Distribution Patterns (절리분포 양상에 따른 디스크커터의 절삭력에 관한 수치해석적 연구)

  • Lee, Seung-Joong;Choi, Sung-O.
    • Tunnel and Underground Space
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    • v.21 no.3
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    • pp.151-163
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    • 2011
  • The LCM test is one of the most powerful and reliable methods for designing the disc cutter and for predicting the TBM (Tunnel Boring Machine) performance. It has an advantage to predict the actual load on disc cutter from the laboratory test on the real-size large rock samples, however, it also has a disadvantage to transport and/or prepare the large rock samples and to need an extra cost for experiment. Moreover it is not easy to execute the test for jointed rock mass, and sometimes the design model estimated from the test can not be applied to the real design of disc cutter. In order to break this critical point, lots of numerical studies have been performed. PFC2D can simulate crack propagation and rock fragmentation effectively, because it is useful in particle flow analysis. Consequently, in this study, the PFC2D has been adopted for numerical analysis on cutting power of disc cutter according to the different angle of joint, the different direction of joint, and the different space of joint with jointed rock mass models. From the numerical analyses, it was concluded that the bigger cutting power of disc cutter was needed for reverse cutting direction to joint rather than for forward direction, and the cutting power of disc cutter was increased with decreasing the dip angle of joint and decreasing the space of joints in reverse cutting direction. The more precise numerical model for disc cutter can be developed from comparison between the numerical results and LCM test results, and the resonable guideline is expected for prediction of TBM performance and disc cutter.

The Circular Center Cut with Large Empty Hole & Pre-Splitting in Tunnel Blasting (터널에서 대구경 무장약공과 선균열을 이용한 심빼기 공법에 관한 연구)

  • 김재홍;임한욱
    • Tunnel and Underground Space
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    • v.11 no.3
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    • pp.248-256
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    • 2001
  • The cylindrical cut is most frequently used in tunnel blast regardless of their dimensions. In this study the new parallel cut is proposed to raise advance per round, which is considered to be an elevation of the traditional cylinder cuts. The general geometric pattern of a new cut with parallel blast holes is proposed. The detailed burden and spacing between the central blasthole and those of the four section are also given. The blast results between new cut and traditional cylinder cut are given. The main results of this study are as follows. 1) The average advances per rounds in new cuts can reach 99.5% of drilling length. That of traditional cylinder cuts are known approximately 90∼95% 2) Specific charge weight of new cut compare to that of cylinder cut is approximately reduced 5% from 1.363 to 1.297 kg/㎥ 3) Specific drilling rate is also reduced 8% from 2.393 to 2.130 m/㎥ 4) Vibrations, fly rock, and fragmentation produced by the new blast are to be proved superior to those of the traditional cylinder cuts.

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The Effect of Drilling Patterns and Rock Mass Conditions on Fragmentation and Ground Vibration in Quarry Blasting (천공방식과 암질등급이 파쇄도와 진동수준에 미치는 영향)

  • 정영준;양형식;이상은
    • Explosives and Blasting
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    • v.20 no.1
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    • pp.5-14
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    • 2002
  • 파쇄 암석의 파쇄도는 발파효율을 나타내는 중요 척도로서 적재와 분쇄 작업에 큰 영향을 미친다. 그러나 현장에 쌓여 있는 발파암 더미로부터 파쇄도를 조사한다는 것은 용이한 작업이 아니다. 본 연구에서는 석산 발파에서 가장 중요한 요소인 천공방식과 암질의 변화가 파쇄도와 발파진동에 미치는 영향을 조사하였다. 파쇄 입도에 영향을 미치는 중요한 변수인 천공방식, 암질등급(RMR), 현지 암반의 블록 크기, 발파진동 등의 영향을 파쇄암의 평균입도(MFS)와 상위 5개의 대괴 평균치$(L_5)$로 나타내었다. 연구결과, 파쇄암의 평균입도는 상위 5개의 대괴 평균치와 선형적인 관계를 보였다. 발파방법과 파쇄도 평가 결과 재래식 발파에서는 파쇄도를 예측할 수 없었고 커다란 옥석이 생성되었으나, 벤치발파에서는 평균파쇄암의 크기가 비교적 양호한 파쇄 상태를 유지하였다. 현지 암반 블록 크기는 평균 파쇄암의 크기와 선형적 관계를 나타내었다. RMR값이 커짐에 따라 발파진동 추정식의 진동상수 K와 감쇠지수 n의 절대값과 평균 파쇄암의 크기, 그리고 상위 대괴의 크기는 대체적으로 증가하는 경향을 나타내었고, 진동상수 K와 감쇠지수 n도 증가하는 경향을 보였다.

A Case Study on the Prediction of Fragmentation of Blasted Rock in Tunnel Blasting (터널발파에서 파쇄암의 입도예측에 관한 연구)

  • 안명석;류창하;김수석
    • Explosives and Blasting
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    • v.19 no.1
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    • pp.111-116
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    • 2001
  • 발파한 후 파쇄된 암석의 파쇄도는 발파효율을 나타내는 척도의 하나로서 발파방법을 평가하는 주요 인자이다. 파쇄도는 적재작업과 재활용을 위한 분쇄작업에 큰 영향을 미친다. 그러나 현장규모로 쌓여 있는 발파암 더미로부터 파쇄도를 조사한다는 것은 용이한 작업이 아니다. 본 논문에서는 현장 사례연구로서 터널발파에서 가장 중요한 요소인 심빼기 방법 중 경사공을 이용한 V형 심빼기와 수평공 무장약공을 이용한 Bum 심빼기 발파방법중 파쇄도 측면에서 더 효율적인 방법을 선택하기 위하여 발파후 파쇄된 암을 사진 촬영하여 이미지 분석을 실시하고 몇 가지 파쇄입도 예측식을 이용한 분석 결과와 비교하였다.

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A Study on the Deformation Behavior of the Segmental Grid Retaining Wall Using Scaled Model Tests (조립식 격자 옹벽의 변형거동에 관한 모형실험 연구)

  • Bae, Woo-Seok;Kwon, Young-Cheul;Kim, Jong-Woo
    • Tunnel and Underground Space
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    • v.17 no.5
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    • pp.350-359
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    • 2007
  • Most large cut slopes of open pit mines, roadways, and railways are steeply inclined and composed with rocks that do not contain soils. However, these rock slopes suffer both weathering and fragmentation. In the case of steep slopes, falling rock and collapse of a slope may often occur due to surface erosion. Cast-in place concrete and rubble work are the most widely used earth structure-based pressure supports that act as restraints against the collapse of the rock slope. In order to overcome the shortcomings of conventional retaining walls, a segmental grid retaining wall is being used with connects precasted segments to construct the wall. In this study, laboratory model test was conducted to estimate deformation behavior of segmental grid retaining wall with configuration of rear strecher, height and inclination of the wall. In order to examine the behavior characteristics of a segmental grid retaining wall, this research analyzes the aspects of spacial displacement through relative displacement according to change in the inclination of the wall. Also, the walls behavior according to the formation and status of the rear stretcher which serves the role of transferring the load from the header and the stretcher which make up the wall, the displacement of backfill materials in the wall, and the location of the maximum load were surveyed and the characteristics of displacement in the segmental grid retaining wall were observed. The test results of the segmental grid retaining wall showed that there was a sudden increase in failure load according to the decrease in the wall's height and the size of the in was greatly decreased. Furthermore, it revealed that with identical inclination and height, the structure of the rear stitcher did not greatly affect the starting point or size of maximum horizontal displacement, but rather had a stronger effect on the inclination of the wall.