• Title/Summary/Keyword: robotic welding

Search Result 80, Processing Time 0.027 seconds

A Study on Seam Tracking for Robotic Arc Welding Using Snapshot Visual Data (비젼 데이타를 이용한 아크 용접로보트의 용접선 추적에 관한 연구)

  • Kim, Eun-Yeob;Kim, Kwang-Soo
    • Journal of Korean Institute of Industrial Engineers
    • /
    • v.18 no.2
    • /
    • pp.83-97
    • /
    • 1992
  • A new approach, to seam tracking for robotic are welding is proposed. In this approach, the weld model is a snapshot image and the acquired image is analyzed and compared to the welding database which contains CAD data, weld positions, weld parameters, etc. This paper presents a fast and robust algorithm for the Hough Transform. This modified Hough Transform(MHT) algorithm uses the least-squares regression analysis method in order to approximate the edge lines more precisely, and leads to a significant reduction in both computation and storage. In comparison with the conventional seam tracking methods, this new approach has the advantages of low cost, continuous welding, and various type welding.

  • PDF

A Study on Robotic-Laser-Welding Performance for Application of Non-Standard Steel Curtain Wall Members (비규격 스틸커튼월 부재의 적용을 위한 로봇 레이저용접 성능에 관한 연구)

  • Na, Sangho;Lee, JangHyun;Park, YoungMi;Kim, SungJin
    • Proceedings of the Korean Institute of Building Construction Conference
    • /
    • 2021.11a
    • /
    • pp.4-5
    • /
    • 2021
  • In irregular curtain walls, the nominal stress required for each member varies greatly depending on the shape, so it is inefficient to design members based on the maximum required stress. Then, built-up members are absolutely necessary, but built-up members manufactured by Manpower-welding cannot be constructed in an irregular curtain wall building because it' not precise. In order to address the problems, this paper presents why Robotic-laser-welding should be used in irregular curtain walls using Gwanggyo Galleria Department Store involving 3D printing as an example. Results verify the performance of Robot-Laser-Welding as an efficient solution for precise steel curtain wall members.

  • PDF

Minimum time path planning of robotic manipulator in drilling/spot welding tasks

  • Zhang, Qiang;Zhao, Ming-Yong
    • Journal of Computational Design and Engineering
    • /
    • v.3 no.2
    • /
    • pp.132-139
    • /
    • 2016
  • In this paper, a minimum time path planning strategy is proposed for multi points manufacturing problems in drilling/spot welding tasks. By optimizing the travelling schedule of the set points and the detailed transfer path between points, the minimum time manufacturing task is realized under fully utilizing the dynamic performance of robotic manipulator. According to the start-stop movement in drilling/spot welding task, the path planning problem can be converted into a traveling salesman problem (TSP) and a series of point to point minimum time transfer path planning problems. Cubic Hermite interpolation polynomial is used to parameterize the transfer path and then the path parameters are optimized to obtain minimum point to point transfer time. A new TSP with minimum time index is constructed by using point-point transfer time as the TSP parameter. The classical genetic algorithm (GA) is applied to obtain the optimal travelling schedule. Several minimum time drilling tasks of a 3-DOF robotic manipulator are used as examples to demonstrate the effectiveness of the proposed approach.

Computer simulation for seam tracking algorithm using laser vision sensor in robotic welding (레이저 비전 센서를 이용한 용접선 추적에 관한 시뮬레이션)

  • Jung, Taik-Min;Sung, Ki-Eun;Rhee, Se-Hun
    • Laser Solutions
    • /
    • v.13 no.2
    • /
    • pp.17-23
    • /
    • 2010
  • It is very important to track a complicate weld seam for the welding automation. Very recently, laser vision sensor becomes a useful sensing tool to find the seams. Until now, however studies of welding automation using a laser vision sensor, focused on either image processing or feature recognition from CCD camera. Even though it is possible to use a simple algorithm for tracking a simple seam, it is extremely difficult to develop a seam-tracking algorithm when the seam is more complex. To overcome these difficulties, this study introduces a simulation system to develop the seam tracking algorithm. This method was verified experimentally to reduce the time and effort to develop the seam tracking algorithm, and to implement the sensing device.

  • PDF

THE USE OF NEURAL NETWORK TECHNOLOGIES TO DETERMINE WELDING

  • Kim, Ill-Soo;Jeong, Young-Jae;Park, Chang-Eun;Sung, Back-Sub;Kim, In-Ju;Son, Jon-Sik;Yarlagadda, Prasad K.D.V.
    • Proceedings of the KWS Conference
    • /
    • 2002.10a
    • /
    • pp.301-306
    • /
    • 2002
  • This paper presents the use of the neural network technology to establish a mathematical model for predicting bead geometry (top-bead width, top-bead height, back-bead width and back-bead height) for multi-pass welding, and understand relationships between process parameters and bead geometry for robotic GMA welding process. Using a series of robotic arc welding, additional multi-pass butt welds were carried out in order to verify the performance of the developed neural network model. The results show that not only the proposed model can predict the bead geometry with reasonable accuracy and guarantee the uniform weld quality, but also the neural network model could be better than the linear and curvilin ear equations developed from Lee [8].

  • PDF

Trends of Sensor-based Intelligent Arc Welding Robot System (센서기반 지능형 아크 용접 로봇 시스템의 동향)

  • Joung, Ji Hoon;Shin, Hyeon-Ho;Song, Young Hoon;Kim, SooJong
    • Journal of Institute of Control, Robotics and Systems
    • /
    • v.20 no.10
    • /
    • pp.1051-1056
    • /
    • 2014
  • In this paper, we introduce an intelligent robotic arc welding system which exploits sensors like as LVS (Laser Vision Sensor), Hall effect sensor, voltmeter and so on. The use of industrial robot is saturated because of its own limitation, and one of the major limitations is that industrial robot cannot recognize the environment. Lately, sensor-based environmental awareness research of the industrial robot is performed actively to overcome such limitation, and it can expand application field and improve productivity. We classify the sensor-based intelligent arc welding robot system by the goal and the sensing data. The goals can be categorized into detection of a welding start point, tracking of a welding line and correction of a torch deformation. The Sensing data can be categorized into welding data (i.e. current, voltage and short circuit detection) and displacement data (i.e. distance, position). This paper covers not only the explanation of the each category but also its advantage and limitation.