• Title/Summary/Keyword: robot cutting system

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A Study on Development of 3-D Simulator for H-Beam Robot Cutting and Optimization of Cutting Using the Simulator (H-beam 로봇 절단용 3차원 시뮬레이터의 개발과 이를 이용한 절단 최적화에 관한 연구)

  • Park, Ju-Yong;Kim, Yong-Uk
    • Journal of Welding and Joining
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    • v.30 no.4
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    • pp.44-48
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    • 2012
  • H-beam used for stiffening the upper structure of ocean plant is cut in the various shapes. The cutting process of the H-beam is done manually and requires a long time and high cost. Therefore, automation of H-beam cutting is an important task. This research aims to develop a 3-D simulator to build the automatic H-beam cutting system and to determine the optimal cutting method. The automatic H-beam cutting system composes of 6 robots including 2 cutting robots hang to a crane and 1 conveyer. The appropriate system layout for covering the various sizes and types of H-beam was tested and determined using the simulator. The H-beam cutting system uses a hybrid type of plasma and gas cutting because of special cutting shapes of H-beam. The cutting area of each cutting method should be properly divided according to the size and shape of H-beam to shorten the total cutting time. Additionally the collision between a robot and a robot or a robot and H-beam should be avoided. The optimal cutting method for the shortest cutting time without the collision could be found for the various cutting conditions by use of the simulator. 2 simulation samples shows the availability of the simulator to find the optimal cutting method.

A Study on the Determination of Cutting Work Envelope of Articular Robot for H-beam Cutting (H-beam 절단용 다관절 로봇의 절단작업영역 설정에 관한 연구)

  • Park, Ju-Yong;Lee, Yong-Gu
    • Journal of Welding and Joining
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    • v.27 no.6
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    • pp.55-61
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    • 2009
  • This study aims for determination of cutting work envelope of an articular robot for H-beam cutting. The robot has its own work envelope. The cutting of piece with groove requires the specific position of the torch which contracts the work envelope. This study suggested the new method to determine the cutting work envelope for this case. The method simplified the problem by use of the combination of inverse kinematics and forward kinematics. The method was used for cutting the H-beam with groove. The cutting work envelope was determined easily. The result was verified by 3D simulation system which implements the articular robot with 6 axes and the H-beam in the virtual shop.

An example of automatic cutting ROBOT system development of casting material (로보트를 적용한 주물소재의 자동절단 시스템 개발 사례)

  • 박태갑;이봉환;여창모
    • 제어로봇시스템학회:학술대회논문집
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    • 1991.10a
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    • pp.1161-1168
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    • 1991
  • The purpose of this project is to develop an automatic cutting robot system of cast steel, which raise productivity with improvement of working circumstances, overcomming labor deficiency, reduction of process and cycle time by applying cutting automation at inferior working circumstances and condition of a foundry. This system consisted of a 5 DOF tool system, an improved conveyer system and the HR-8608 ROBOT, makes it possible to get the reduction of 12 manpowers and 30% productivity up.

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Learning Control of Pipe Cutting Robot with Magnetic Binder (자석식 자동 파이프 절단기를 위한 학습제어기)

  • Kim Gook-Hwan;Lee Sung-Whan;Rhim Sung-Soo
    • Journal of Institute of Control, Robotics and Systems
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    • v.12 no.10
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    • pp.1029-1034
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    • 2006
  • In this paper, the tracking control of an automatic pipe cutting robot, called APCROM, with a magnetic binder is studied. Using magnetic force APCROM, a wheeled robot, binds itself to the pipe and executes unmanned cutting process. The gravity effect on the movement of APCROM varies as it rotates around the pipe laid in the gravitational field. In addition to the varying gravity effect other types of nonlinear disturbances including backlash in the driving system and the slip between the wheels of APCROM and the pipe also cause degradation in the cutting process. To maintain a constant velocity and consistent cutting performance, the authors adopt a repetitive learning controller (MRLC), which learns the required effort to cancel the tracking errors. An angular-position estimation method based on the MEMS-type accelerometer is also used in conjunction with MRLC to compensate the tracking error caused by slip at the wheels. Experimental results verify the effectiveness of the proposed control scheme.

The End-effector of a Cucumber Robot (오이 로봇 수확기의 엔드이펙터)

  • 민병로;이대원
    • Journal of Biosystems Engineering
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    • v.29 no.3
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    • pp.281-286
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    • 2004
  • The end-effector is the one of the important factors on development of the cucumber robot to harvester a cucumber. Three end-effectors were designed the single blade end-effector with one blade, the double blade end-effector with two blades and the triple blade end-effector with three blades. Performance tests of the end-effector, the fully integrated system, were conducted to determine the cutting rate by using two different kinds of cucumber. The success rates of cucumber cutting ratio of single end-effector, double end-effector and triple end-effector in laboratory. were 61.7%, 95%, 86.7%, respectively. The cutting rate of single blade or double blade was a little difference with respect to the different diameters of cucumber stem. However, the success cutting rate of the end-effector with triple blade was 61.7% under 29mm diameter of a grabbing stem section. The triple end-effector was not suitable for harvesting a cucumber, but was considered to be suitable for harvesting a grape, an apple and a tomato. The success rate of cucumber cutting ratio of triple end-effectors in greenhouse was 84%. The failure cutting rate was 16% which are due to abnormal shape of cucumber fruit.

Development of a Cutting Robot for Repairing Lateral Protrusions of the Sewer Pipe and Evaluation of Cutting Performance (하수관로 돌출부 절삭을 위한 로봇장치 개발 및 절삭성능 평가)

  • Yang, In-Hwan;Hwang, Chul-Sung
    • Journal of the Korean Recycled Construction Resources Institute
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    • v.6 no.1
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    • pp.72-77
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    • 2018
  • In this study, cutting robot system which could cut lateral protrusion into main pipes at the connection of sewer pipes was developed. In addition, the cutting test of the robot for the lateral protrusions were performed. The test parameters included materials used in the main pipes and diameters of the pipes, and materials used in the protruded pipes. The materials type of the main pipes were concrete and PE, and the diameters of the pipes were 300 and 500 mm. The materials type used in the protruded pipes were PE and PVC, and the diameter of the pipes was 100 mm. Remaining length of each lateral protruded pipe was less than 5 mm which was an target value of cutting performance. It showd that test results were within the target value. Therefore, in the repair of sewer pipes, the lateral protruded pipes can be cut by using the robot system developed in this paper.

An Establishment Case of Welding Robot OLP System Using 3D Design Model Information (설계모델정보를 이용한 용접로봇 OLP 시스템 구축 사례)

  • Oh, Sung-Kwan;Chai, Beam-Ho;Eun, Sean-Ho;Sung, Chang-Jae
    • Special Issue of the Society of Naval Architects of Korea
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    • 2007.09a
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    • pp.43-47
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    • 2007
  • In this paper, we will introduce how we utilize 3D design model information at factory automation field with welding robot OLP system which is in using at out shipyard. At this area, so far, most of design information is used in NC data generation for steel cutting, but we can utilize 3D model information at more wide and complex area likes robot welding. Moreover, OpenGL which is a graphic library can be possible to verify robot NC data is correct or not through 3D simulation even if some one is not a expert at robot handling.

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Study of High Precision Mechanism For Loading/Unloading of Material (소재의 정밀 Loading/unloading 기술 개발)

  • Choi Hyeun-Seok;Tak Tae-Yul;Han Chang-Soo;Lee Nak-Kyu;Choi Tae-Hoon;Lee Hye-Jin
    • Proceedings of the Korean Society of Machine Tool Engineers Conference
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    • 2005.05a
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    • pp.419-423
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    • 2005
  • In microfactory, loading/unloading mechanism supply the row material to processing machines for manufacturing process such as pressing, cutting, plastic deformation. This mechanism for rnicrofactory is designed as modularity robot. Microfactory system have to be flexible structure for variety product item. For system flexibility, applied mechanisms are developed as moduality. Robot moduality needs the specific characteristics which are different from one of macro, typical robot system. In this paper, we discussed about the modularity robot. and proposed the loading/unloading mechanism for working in microfactory system.

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Control of Automatic Pipe Cutting Robot with Magnet Binder Using Learning Controller (반복학습제어기를 이용한 자석식 자동 파이프 절단 로봇의 제어)

  • Lee Sung-Whan;Kim Gook-Hwan;Rhim Sung-Soo;Lee Soon-Geul
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 2005.06a
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    • pp.541-546
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    • 2005
  • Tracking control of an automatic pipe cutting robot (APCROMB) is studied. Using magnetic force APCROMB, which is designed and developed in Kyung Hee University, binds itself to the pipe and executes unmanned cutting process. The gravity effect on the movement of APCROMB varies as it rotates around the cylindrical pipe laid in the gravitational field. To maintain a constant velocity and consistent cutting performance against the varying gravitational effect, the authors adopt a multi-rate repetitive learning controller (MRLC), which learns the required effort to cancel the repetitive tracking errors caused by nonlinear effect. In addition to the varying gravity effect other types of nonlinear disturbances including backlash in the driving system and the slip between the wheels of APCROMB and the pipe also cause degradation in the cutting process. In order to identify those nonlinear disturbances the position estimation based on the encoder attached at the motor is not good enough. To identify the absolute angular position of APCROMB the authors propose the angular position estimation based on the signals from a MEMS-type two-axis accelerometer mounted on APCROMB. The tracking performances of APCROMB with a MRLC using the encoder-based position estimation is experimentally measured and results are shown. Also the difference between the encoder-based angular displacement measurement and the accelerometerbased angular displacement measurement is included.

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