• 제목/요약/키워드: robot cutting system

검색결과 42건 처리시간 0.024초

H-beam 로봇 절단용 3차원 시뮬레이터의 개발과 이를 이용한 절단 최적화에 관한 연구 (A Study on Development of 3-D Simulator for H-Beam Robot Cutting and Optimization of Cutting Using the Simulator)

  • 박주용;김용욱
    • Journal of Welding and Joining
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    • 제30권4호
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    • pp.44-48
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    • 2012
  • H-beam used for stiffening the upper structure of ocean plant is cut in the various shapes. The cutting process of the H-beam is done manually and requires a long time and high cost. Therefore, automation of H-beam cutting is an important task. This research aims to develop a 3-D simulator to build the automatic H-beam cutting system and to determine the optimal cutting method. The automatic H-beam cutting system composes of 6 robots including 2 cutting robots hang to a crane and 1 conveyer. The appropriate system layout for covering the various sizes and types of H-beam was tested and determined using the simulator. The H-beam cutting system uses a hybrid type of plasma and gas cutting because of special cutting shapes of H-beam. The cutting area of each cutting method should be properly divided according to the size and shape of H-beam to shorten the total cutting time. Additionally the collision between a robot and a robot or a robot and H-beam should be avoided. The optimal cutting method for the shortest cutting time without the collision could be found for the various cutting conditions by use of the simulator. 2 simulation samples shows the availability of the simulator to find the optimal cutting method.

H-beam 절단용 다관절 로봇의 절단작업영역 설정에 관한 연구 (A Study on the Determination of Cutting Work Envelope of Articular Robot for H-beam Cutting)

  • 박주용;이용구
    • Journal of Welding and Joining
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    • 제27권6호
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    • pp.55-61
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    • 2009
  • This study aims for determination of cutting work envelope of an articular robot for H-beam cutting. The robot has its own work envelope. The cutting of piece with groove requires the specific position of the torch which contracts the work envelope. This study suggested the new method to determine the cutting work envelope for this case. The method simplified the problem by use of the combination of inverse kinematics and forward kinematics. The method was used for cutting the H-beam with groove. The cutting work envelope was determined easily. The result was verified by 3D simulation system which implements the articular robot with 6 axes and the H-beam in the virtual shop.

로보트를 적용한 주물소재의 자동절단 시스템 개발 사례 (An example of automatic cutting ROBOT system development of casting material)

  • 박태갑;이봉환;여창모
    • 제어로봇시스템학회:학술대회논문집
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    • 제어로봇시스템학회 1991년도 한국자동제어학술회의논문집(국내학술편); KOEX, Seoul; 22-24 Oct. 1991
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    • pp.1161-1168
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    • 1991
  • The purpose of this project is to develop an automatic cutting robot system of cast steel, which raise productivity with improvement of working circumstances, overcomming labor deficiency, reduction of process and cycle time by applying cutting automation at inferior working circumstances and condition of a foundry. This system consisted of a 5 DOF tool system, an improved conveyer system and the HR-8608 ROBOT, makes it possible to get the reduction of 12 manpowers and 30% productivity up.

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자석식 자동 파이프 절단기를 위한 학습제어기 (Learning Control of Pipe Cutting Robot with Magnetic Binder)

  • 김국환;이성환;임성수
    • 제어로봇시스템학회논문지
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    • 제12권10호
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    • pp.1029-1034
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    • 2006
  • In this paper, the tracking control of an automatic pipe cutting robot, called APCROM, with a magnetic binder is studied. Using magnetic force APCROM, a wheeled robot, binds itself to the pipe and executes unmanned cutting process. The gravity effect on the movement of APCROM varies as it rotates around the pipe laid in the gravitational field. In addition to the varying gravity effect other types of nonlinear disturbances including backlash in the driving system and the slip between the wheels of APCROM and the pipe also cause degradation in the cutting process. To maintain a constant velocity and consistent cutting performance, the authors adopt a repetitive learning controller (MRLC), which learns the required effort to cancel the tracking errors. An angular-position estimation method based on the MEMS-type accelerometer is also used in conjunction with MRLC to compensate the tracking error caused by slip at the wheels. Experimental results verify the effectiveness of the proposed control scheme.

오이 로봇 수확기의 엔드이펙터 (The End-effector of a Cucumber Robot)

  • 민병로;이대원
    • Journal of Biosystems Engineering
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    • 제29권3호
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    • pp.281-286
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    • 2004
  • The end-effector is the one of the important factors on development of the cucumber robot to harvester a cucumber. Three end-effectors were designed the single blade end-effector with one blade, the double blade end-effector with two blades and the triple blade end-effector with three blades. Performance tests of the end-effector, the fully integrated system, were conducted to determine the cutting rate by using two different kinds of cucumber. The success rates of cucumber cutting ratio of single end-effector, double end-effector and triple end-effector in laboratory. were 61.7%, 95%, 86.7%, respectively. The cutting rate of single blade or double blade was a little difference with respect to the different diameters of cucumber stem. However, the success cutting rate of the end-effector with triple blade was 61.7% under 29mm diameter of a grabbing stem section. The triple end-effector was not suitable for harvesting a cucumber, but was considered to be suitable for harvesting a grape, an apple and a tomato. The success rate of cucumber cutting ratio of triple end-effectors in greenhouse was 84%. The failure cutting rate was 16% which are due to abnormal shape of cucumber fruit.

하수관로 돌출부 절삭을 위한 로봇장치 개발 및 절삭성능 평가 (Development of a Cutting Robot for Repairing Lateral Protrusions of the Sewer Pipe and Evaluation of Cutting Performance)

  • 양인환;황철성
    • 한국건설순환자원학회논문집
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    • 제6권1호
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    • pp.72-77
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    • 2018
  • 본 연구에서는 하수관의 접합부 돌출부 절삭용 로봇을 개발하고, 이의 성능평가를 수행하였다. 하수관로 절삭 성능평가를 위해 주하수관의 재질 및 직경, 가지관의 재질을 실험변수로 설정하였다. 주하수관의 재질은 콘크리트 흄관과 PE관을 사용하고, 직경은 300 및 500mm를 적용하였다. 가지관의 재질은 PE 및 PVC로 설정하고, 직경은 100mm로 설정하였다. 절삭로봇을 개발된 이용하여 절삭성능 실험을 수행하였다. 절삭실험 후의 가지관의 잔여 돌출 길이는 5mm 이하로서 목표 절삭 잔여 길이를 모두 만족하고 있다. 따라서 개발된 하수관로 절삭로봇을 이용하여 하수관 접합부 돌출관을 효과적으로 절삭할 수 있다.

설계모델정보를 이용한 용접로봇 OLP 시스템 구축 사례 (An Establishment Case of Welding Robot OLP System Using 3D Design Model Information)

  • 오성권;최범호;은선호;성창제
    • 대한조선학회 특별논문집
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    • 대한조선학회 2007년도 특별논문집
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    • pp.43-47
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    • 2007
  • In this paper, we will introduce how we utilize 3D design model information at factory automation field with welding robot OLP system which is in using at out shipyard. At this area, so far, most of design information is used in NC data generation for steel cutting, but we can utilize 3D model information at more wide and complex area likes robot welding. Moreover, OpenGL which is a graphic library can be possible to verify robot NC data is correct or not through 3D simulation even if some one is not a expert at robot handling.

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소재의 정밀 Loading/unloading 기술 개발 (Study of High Precision Mechanism For Loading/Unloading of Material)

  • 최현석;탁태열;한창수;이낙규;최태훈;이혜진
    • 한국공작기계학회:학술대회논문집
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    • 한국공작기계학회 2005년도 춘계학술대회 논문집
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    • pp.419-423
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    • 2005
  • In microfactory, loading/unloading mechanism supply the row material to processing machines for manufacturing process such as pressing, cutting, plastic deformation. This mechanism for rnicrofactory is designed as modularity robot. Microfactory system have to be flexible structure for variety product item. For system flexibility, applied mechanisms are developed as moduality. Robot moduality needs the specific characteristics which are different from one of macro, typical robot system. In this paper, we discussed about the modularity robot. and proposed the loading/unloading mechanism for working in microfactory system.

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반복학습제어기를 이용한 자석식 자동 파이프 절단 로봇의 제어 (Control of Automatic Pipe Cutting Robot with Magnet Binder Using Learning Controller)

  • 이성환;김국환;임성수;이순걸
    • 한국정밀공학회:학술대회논문집
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    • 한국정밀공학회 2005년도 춘계학술대회 논문집
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    • pp.541-546
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    • 2005
  • Tracking control of an automatic pipe cutting robot (APCROMB) is studied. Using magnetic force APCROMB, which is designed and developed in Kyung Hee University, binds itself to the pipe and executes unmanned cutting process. The gravity effect on the movement of APCROMB varies as it rotates around the cylindrical pipe laid in the gravitational field. To maintain a constant velocity and consistent cutting performance against the varying gravitational effect, the authors adopt a multi-rate repetitive learning controller (MRLC), which learns the required effort to cancel the repetitive tracking errors caused by nonlinear effect. In addition to the varying gravity effect other types of nonlinear disturbances including backlash in the driving system and the slip between the wheels of APCROMB and the pipe also cause degradation in the cutting process. In order to identify those nonlinear disturbances the position estimation based on the encoder attached at the motor is not good enough. To identify the absolute angular position of APCROMB the authors propose the angular position estimation based on the signals from a MEMS-type two-axis accelerometer mounted on APCROMB. The tracking performances of APCROMB with a MRLC using the encoder-based position estimation is experimentally measured and results are shown. Also the difference between the encoder-based angular displacement measurement and the accelerometerbased angular displacement measurement is included.

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