• Title/Summary/Keyword: resistance welding

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An Experimental Study on Structural Performance of Welded Built-up Square CFT Stub Columns (용접조립 각형 CFT 단주의 구조특성에 관한 실험적 연구)

  • Lee, Seong Hui;Choi, Young Hwan;Yom, Kyong Soo;Kim, Jin Ho;Choi, Sung Mo
    • Journal of Korean Society of Steel Construction
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    • v.20 no.5
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    • pp.645-653
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    • 2008
  • Welded built-up square tubes are manufactured by flare welding at the center of the column width for cold-formed L-shaped four-piece plates and improved composite effect of concrete and steel by vertical inner anchor. Also, the axial resistance of concrete is increased by the thinness of the steel column, and the composite effect of concrete and steel prevents the steel column from local buckling. In this study, we introduced a manufacturing method of built-up square column steel square concrete-filled tubular column with vertical inner anchor and superior structural performance of the square stub column verified by the structural test for 15 specimens with parameters of shape of tube (built-up square tube, general steel tube), width over thickness of the steel tube (B/t=50, 58, 67) and the strength of concrete (f'c=10MPa, 50MPa).

An Experimental Study on Block Shear Fracture of Base Metal in Ferritic Stainless Steel Welded Connection (페라이트계 스테인리스강 용접접합부의 모재 블록전단파단에 관한 실험적 연구)

  • Kim, Tae Soo
    • Journal of Korean Society of Steel Construction
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    • v.28 no.5
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    • pp.303-312
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    • 2016
  • Many researches on the application of stainless steels as structural steels have been performed thanks to their material properties such as superior ductility and corrosion resistance. Ferritic stainless steels(STS430) with little or no nickel have been used increasingly in building structure because it is inexpensive compared to austenitic stainless steels(STS304) with nickel, but provide performances similar to the austenitic stainless steel. This paper deals with block shear fracture behavior of base metal in stainless steel welded connection. Although the block shear fracture behavior for welded connection due to stress triaxiality is different from that of bolted connection, the block shear strength of welded connection in current design specifications has been predicted based on that of bolted connection. The main parameters are weld length and welding process(Arc and TIG welds). The ultimate strengths of TIG welded specimens were higher than those of arc welded specimens and current design predictions by AISC, EC3 etc. were compared with test strengths.

MECHANICAL AND ADHESIONAL MANIPULATION TECHNIQUE FOR MICRO-ASSEMBLY UNDER SEM

  • Saito, Shigeki;Takahashi, Kunio;Onzawa, Tadao
    • Proceedings of the KWS Conference
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    • 2002.10a
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    • pp.720-725
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    • 2002
  • In recent years, techniques for micro-assembly with high repeatability under a scanning electron microscope (SEM) are required to construct highly functional micro-devices. Adhesion phenomenon is more significant for smaller objects, becanse adhesional force is proportional to size of the objects while gravitational force is proportional to the third power of it. It is also known that adhesional force between micro-objects exposed to Electron Beam irradiation of SEM increases with the elapsed time. Therefore, mechanical manipulation techniques using a needle-shaped tool by adhesional force are often adopted in basic researches where micro-objects are studied. These techniques, however, have not yet achieved the desired repeatability because many of these could not have been supported theoretically. Some techniques even need the process of trial-and-error. Thus, in this paper, mechanical and adhesional micro-manipulation are analyzed theoretically by introducing new physical factors, such as adhesional force and rolling-resistance, into the kinematic system consisting of a sphere, a needle-shaped tool, and a substrate. Through this analysis, they are revealed that how the micro-sphere behavior depends on the given conditions, and that it is possible to cause the fracture of the desired contact interfaces selectively by controlling the force direction in which the tool-tip loads to the sphere. Based on the acquired knowledge, a mode diagram, which indicates the micro-sphere behavior for the given conditions, is designed. By refening to this mode diagram, the practical technique of the pick and place manipulation of a micro-sphere under an SEM by the selective interface fracture is proposed.

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A numerical-experimental evaluation of beams composed of a steel frame with welded and conventional stirrups

  • Goncalves, Wagner L.;Gomes, Guilherme F.;Mendez, Yohan D.;Almeida, Fabricio A.;Santos, Valquiria C.;Cunha, Sebastiao S.Jr.
    • Computers and Concrete
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    • v.22 no.1
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    • pp.27-37
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    • 2018
  • Reinforced concrete structures are widely used in civil engineering projects around the world in different designs. Due to the great evolution in computational equipment and numerical methods, structural analysis has become more and more reliable, and in turn more closely approximates reality. Thus among the many numerical methods used to carry out these types of analyses, the finite element method has been highlighted as an optimized tool option, combined with the non-linear and linear analysis techniques of structures. In this paper, the behavior of reinforced concrete beams was analyzed in two different configurations: i) with welding and ii) conventionally lashed stirrups using annealed wire. The structures were subjected to normal and tangential forces up to the limit of their bending resistance capacities to observe the cracking process and growth of the concrete structure. This study was undertaken to evaluate the effectiveness of welded wire fabric as shear reinforcement in concrete prismatic beams under static loading conditions. Experimental analysis was carried out in order compare the maximum load of both configurations, the experimental load-time profile applied in the first configuration was used to reproduce the same loading conditions in the numerical simulations. Thus, comparisons between the numerical and experimental results of the welded frame beam show that the proposed model can estimate the concrete strength and failure behavior accurately.

Push-out resistance of concrete-filled spiral-welded mild-steel and stainless-steel tubes

  • Loke, Chi K.;Gunawardena, Yasoja K.R.;Aslani, Farhad;Uy, Brian
    • Steel and Composite Structures
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    • v.33 no.6
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    • pp.823-836
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    • 2019
  • Spiral welded tubes (SWTs) are fabricated by helically bending a steel plate and welding the resulting abutting edges. The cost-effectiveness of concrete-filled steel tube (CFST) columns can be enhanced by utilising such SWTs rather than the more conventional longitudinal seam welded tubes. Even though the steel-concrete interface bond strength of such concrete-filled spiral-welded steel tubes (CF-SWSTs) is an important consideration in relation to ensuring composite behaviour of such elements, especially at connections, it has not been investigated in detail to date. CF-SWSTs warrant separate consideration of their bond behaviour to CFSTs of other tube types due to the distinct weld seam geometry and fabrication induced surface imperfection patterns of SWTs. To address this research gap, axial push-out tests on forty CF-SWSTs were carried out where the effects of tube material, outside diameter (D), outside diameter to wall thickness (D/t), length of the steel-concrete interface (L) and concrete strength grade (f'c) were investigated. D, D/t and L/D values in the range 102-305 mm, 51-152.5 and 1.8-5.9 were considered while two nominal concrete grades, 20 MPa and 50 MPa, were used for the tests. The test results showed that the push-out bond strengths of CF-SWSTs of both mild-steel and stainless-steel were either similar to or greater than those of comparable CFSTs of other tube types. The bond strengths obtained experimentally for the tested CF-SWSTs, irrespective of the tube material type, were found to be well predicted by the guidelines contained in AISC-360.

A Study on the Health Evaluation in Spot Welded Zone by Using Optical Pulse and Lock-in Phase Infrared Thermography (광원 펄스와 위상잠금 적외선 열화상을 이용한 점용접부의 건전성 평가 연구)

  • Park, Hee Sang;Choi, Mang Yong;Kwon, Koo Ahn;Park, Jeong Hak;Kim, Won Tae;Lee, Bo Young
    • Journal of the Korean Society for Nondestructive Testing
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    • v.33 no.4
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    • pp.349-354
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    • 2013
  • The non-destructive testing using infrared thermography is extended to a variety of industries and non-destructive testing of welds using infrared thermography is also in progress in various ways. Currently, a non-destructive testing of electrical resistance spot welds which is mainly used is Radiography Testing. This study detected area of spot welds nugget using optical-infrared thermography. In the results, it is possible for detecting defects of nugget in a short period of time using pulse-infrared thermography.

Study on Elasto-Plastic Behavior of Column to Beam Connection with 600MPa High Performance Steel(SM 570 TMC) (기둥-보 용접접합부의 보단부 스캘럽형상과 탄소성 거동에 관한 실험적 연구 - 600MPa(SM570TMC)의 경우 -)

  • Kim, Jong Rak;Kim, Seung Bae;Kwon, June Yeop
    • Journal of Korean Society of Steel Construction
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    • v.20 no.6
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    • pp.691-700
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    • 2008
  • Contemporary architectural structures have diverse and complex forms. Such structural variety demands requisite performance from the connections in the steel structure so that the latter could resist a horizontal force, such as an earthquake. The connections are the all-important components that create the discontinuous form and that support stress concentration, determining the stiffness and toughness of the entire steel frame. In this study, a real-scale column-to-beam connection was constructed in the 600MPa-grade high-strength and high-performance steel, to test its behavior. Its material and welding characteristics were examined in this study, and its structural performance was analyzed by conducting seismic-resistance tests on the full-scale, cross-shaped column-to-beam welded connections with non-scallop, ordinary-scallop, and reinforced-scallop details. The weld ability of the high-strength, high-performance steel was also evaluated, and data regarding the seismic design for practical application were provided.

Development of Beam-to-Column Connection Details with Horizontal Stiffeners in Weak Axis of H-shape Column (수평스티프너를 이용한 철골 기둥-보 약축접합부 상세 개발에 관한 연구)

  • Lee, Do Hyung;Ham, Jeong Tae;Kim, Sung Bae;Kim, Young Ho;Kim, Sang Seup
    • Journal of Korean Society of Steel Construction
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    • v.16 no.5 s.72
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    • pp.641-652
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    • 2004
  • The strong beam-to-column axis connections in steel structures have been studied for a long time to develop the strength and resistance of the connections. There have been very few studies, however, related to weak axis connections. Domestically, the bracket-type connection is commonly used in weak axis connections to elevate the efficiency of the constructions when the steel structures are constructed. The bracket-type connection detail has been applied moderately to weak axis connections. Therefore, the bracket-type connection in weak axis connections might be brittle and over-designed. The results of this study showed that the welding on the web of the column and the beam was unnecessary. In addition, this study confirmed that the new weak axis connection proposed in this study was superior to the previous connection in terms of strength and ductility.

A Study on the Manufacture of WC MMCs by In-situ Reaction Process(1);The Formation Mechanism of Interfacial Reaction Layer in Cast-bonded Cast iron/W wire and Its Structure (기지내 반응법에 의한 WC 복합재료의 제조에 관한 연구(1);주조접합된 주철/텅스텐 와이어의 계면반응층 생성기구와 조직특성)

  • Park, Heung-Il;Kim, Chang-Up;Huh, Bo-Young;Lee, Sung-Youl;Kim, Chang-Gyu
    • Journal of Korea Foundry Society
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    • v.15 no.3
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    • pp.272-282
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    • 1995
  • Iron-based metal matrix composites have been recently investigated for the use of inexpensive abrasion resistance material. This paper carried out to investigate the in-situ reaction effects on the microstructural characteristics and the formation mechanism of tungsten carbides in a white cast iron matrix. The specimens of Fe-3.2%C-2.8%Si alloy cast-bonded with tungsten wire were cast in the metal mold and isothermally heat treated at $950^{\circ}C$ up to 48 hours. The typical microstructure of heat treated specimens showed the reaction layer of WC at the interface of tungsten wire and the carbon depletion zone between the WC layer and the matrix. During the formation of WC layer, if the carbon supply is insufficient due to the decarburization of matrix or the isolation of matrix by cast-bonded W wires, the reaction layer develops coarse hexagonal crystalline WC. From the microstructural investigation, it was found that the volume of WC layer and the carbon depletion zone increased linearly with the isothermal heat treating time. This results supported that the formation rate of WC in the white cast iron matrix is controlled by the interfacial reaction with a constant reaction rate.

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A Study on the Fatigue Crack Growth threshold Characteristic for Steel of Pressure Vessel at Low Temperature (압력용기용강의 저온피로 크랙전락 하한계 특성에 관한 연구)

  • 박경동;하경준
    • Proceedings of the KWS Conference
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    • 2001.05a
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    • pp.224-227
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    • 2001
  • In this study, CT specimens were prepared hem ASTM SA516 which was used for pressure vessel plates for room and low temperature service. And we got the following characteristics from fatigue crack growth test carried out in the environment of room and low temperature at $25^{\circ}C$, -3$0^{\circ}C$, -6$0^{\circ}C$, -8$0^{\circ}C$, -l$0^{\circ}C$ and -l2$0^{\circ}C$ and in the range of stress ratio of 0.1, 0.3 by means of opening mode displacement. At the constant stress ratio, the threshold stress intensity factor range $\Delta K_{th}$ in the early stage of fatigue crack growth ( Region I ) and stress intensity factor range $\Delta$K in the stable of fatigue crack growth ( Region II) was increased in proportion to descend temperature. It assumed that the fatigue resistance characteristics and fracture strength at low temperature is considerable higher than that of room temperature in the early stage and stable of fatigue crack growth region. The straight line slope relation of logarithm da/dN - $\Delta$K in Region II, that is, the fatigue crack growth exponent m increased with descending temperature at the constant stress ratio. It assumed that the fatigue crack growth rate da/dN is rapid in proportion to descend temperature in Region H and the cryogenic-brittleness greatly affect a material with decreasing temperature.

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