• 제목/요약/키워드: residual thickness

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사출/압축 성형 Center-Gated 디스크에서의 잔류 응력과 복굴절의 수치 해석 (I) - 모델링 및 기본 결과 - (Numerical Analysis of ]Residual Stresses and Birefringence in Injection/Compression Molded Center-gated Disks (I) - Modeling and Basic Results -)

  • 이영복;권태헌;윤경환
    • 대한기계학회논문집A
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    • 제26권11호
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    • pp.2342-2354
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    • 2002
  • The present study has numerically predicted both the flow -induced and thermally-induced residual stresses and birefringence in injection o. injection/compression molded center -gated disks. Analysis system for entire molding process was developed based on an ap propriate physical modeling including a nonlinear viscoelastic fluid model, stress-optical law, a linear viscoelastic solid model, free volume theory for density relaxation phenomena and a photoviscoelasticity and so on. Part I presents physical modeling a nd typical numerical analysis results of residual stresses and birefringence in the injection molded center-gated disk. Thermal residual stress was found to be extensional near the center, compressive near the surface and tend to become toward tensional at the surface. A double-hump profile was obtained across the thickness in birefringence distribution: nonzero birefringence is found to be thermally induced, the outer peak is due to the shear flow and subsequent stress relaxation during the filling stage a nd the inner peak is due to the additional shear flow and stress relaxation during the packing stage. Predicted birefringence including both the flow -induced and thermally-induced one becomes quite similar to the experimental one.

화재시 고강도 콘크리트 부재의 폭렬성상에 따른 잔존강도 (Residual strength of spalled high-performance concrete members subjected to fire)

  • 최은규;신영수
    • 한국콘크리트학회:학술대회논문집
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    • 한국콘크리트학회 2008년도 추계 학술발표회 제20권2호
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    • pp.941-944
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    • 2008
  • 본 연구는 화재피해를 입은 고강도 철근 콘크리트 구조부재의 폭렬발생시 구조성능을 파악하기 위한 연구로 압축강도 55MPa의 휨 부재와 압축부재를 화재피해를 입은 시간을 주요변수로 30분, 60분 및 90분간 화재 실험을 실시하였다. 휨 부재의 경우 피복두께에 따라 폭렬의 정도와 구조성능의 감소에서 차이를 보였으며, 피복 두께가 두꺼운 경우에 폭렬 면적 및 잔존강도의 감소폭이 크게 나타났다. 압축부재의 경우 폭렬로 인해 손실된 면적의 양은 화재피해를 입은 시간에 영향을 크게 받지 않았으나, 잔존강도의 경우 콘크리트가 고온에 오래 노출될수록 큰 감소폭을 보였고, 부재강성의 감소폭은 더욱 크게 나타났다. 따라서 고강도 콘크리트구조물에 화재가 발생하였을 경우 폭렬의 양상과 화재피해를 입은 시간에 따라 구조물의 잔존강도를 예측 할 수 있으며, 이를 이용하여 구조물의 재사용 여부의 판단 및 보수 보강에 필요한 자료를 제시할 수 있다.

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대형 컨테이너선의 해치 코밍 FCA 맞대기 용접부의 횡 방향 잔류응력 예측에 관한 연구 (A Study on the Predicting Transverse Residual Stress at the Ultra Thick FCA Butt Weldment of Hatch Coaming in a Large Container Vessel)

  • 신상범;이동주;이주성
    • Journal of Welding and Joining
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    • 제28권4호
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    • pp.33-40
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    • 2010
  • The purpose of this study is to establish a predictive equation of transverse residual stress at the thick FCA butt weldment of large container vessel. The variables used were restraint degree, yield strength of base material, thickness of weldment and welding heat input. Restraint degree at the thick weldment of container ship having the various welding sequence was calculated using FEA. From the result, the H-type specimen was designed to reproduce the level of restraint degree at the actual weldment of containership. Based on the results, the predictive equations of the mean value and the distribution of transverse residual stress at each location of the weldment were established using dimensional analysis and multiple-regression method. The predictive equations were verified by comparing with those measured by XRD in the actual weldment of the ship.

Evaluation of APR1400 Steam Generator Tube-to-Tubesheet Contact Area Residual Stresses

  • KIPTISIA, Wycliffe Kiprotich;NAMGUNG, Ihn
    • 한국압력기기공학회 논문집
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    • 제15권1호
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    • pp.18-27
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    • 2019
  • The Advanced Power Reactor 1400 (APR1400) Steam Generator (SG) uses alloy 690 as a tube material and SA-508 Grade 3 Class 1 as a tubesheet material to form tube-to-tubesheet joint through hydraulic expansion process. In this paper, the residual stresses in the SG tube-to-tubesheet contact area was investigated by applying Model-Based System Engineering (MBSE) methodology and the V-model. The use of MBSE transform system description into diagrams which clearly describe the logical interaction between functions hence minimizes the risk of ambiguity. A theoretical and Finite Element Methodology (FEM) was used to assess and compare the residual stresses in the tube-to-tubesheet contact area. Additionally, the axial strength of the tube to tubesheet joint based on the pull-out force against the contact joint force was evaluated and recommended optimum autofrettage pressure to minimize residual stresses in the transition zone given. A single U-tube hole and tubesheet with ligament thickness was taken as a single cylinder and plane strain condition was assumed. An iterative method was used in FEM simulation to find the limit autofrettage pressure at which pull-out force and contact force are of the same magnitude. The joint contact force was estimated to be 20 times more than the pull-out force and the limit autofrettage pressure was estimated to be 141.85MPa.

Skin Thickness of the Anterior, Anteromedial, and Anterolateral Thigh: A Cadaveric Study for Split-Skin Graft Donor Sites

  • Chan, Jeffrey C.Y.;Ward, John;Quondamatteo, Fabio;Dockery, Peter;Kelly, John L.
    • Archives of Plastic Surgery
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    • 제41권6호
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    • pp.673-678
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    • 2014
  • Background The depth of graft harvest and the residual dermis available for reepithelization primarily influence the healing of split-skin graft donor sites. When the thigh region is chosen, the authors hypothesize based on thickness measurements that the anterolateral region is the optimal donor site. Methods Full-thickness skin specimens were sampled from the anteromedial, anterior, and anterolateral regions of human cadavers. Skin specimens were cut perpendicularly with a custom-made precision apparatus to avoid the overestimation of thickness measurements. The combined epidermal and dermal thicknesses (overall skin thickness) were measured using a digital calliper. The specimens were histologically stained to visualize their basement membrane, and microscopy images were captured. Since the epidermal thickness varies across the specimen, a stereological method was used to eliminate observer bias. Results Epidermal thickness represented 2.5% to 9.9% of the overall skin thickness. There was a significant difference in epidermal thickness from one region to another (P<0.05). The anterolateral thigh region had the most consistent and highest mean epidermal thickness ($60{\pm}3.2{\mu}m$). We observed that overall skin thickness increased laterally from the anteromedial region to the anterior and anterolateral regions of the thigh. The overall skin thickness measured $1,032{\pm}435{\mu}m$ in the anteromedial region compared to $1,220{\pm}257{\mu}m$ in the anterolateral region. Conclusions Based on skin thickness measurements, the anterolateral thigh had the thickest epidermal and dermal layers. We suggest that the anterolateral thigh region is the optimal donor site for split-skin graft harvests from the thigh.

성형효과를 고려한 플라스틱 사출품의 구조해석 (A study of structural analysis for plastic parts considering injection molding effects)

  • 박상현;김용환;김선우;이시호
    • 한국소성가공학회:학술대회논문집
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    • 한국소성가공학회 2003년도 추계학술대회논문집
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    • pp.217-220
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    • 2003
  • Due to the lighter weight and the higher freedom of design than metals plastics have been spot lighted in a wide number of applications. In the making plastic parts injection-molding process is one of the most general methods. During the injection molding process, filling-packing-cooling process, plastics have exposed to several external stresses and then plastic parts injected have molding effects which are known as anisotropic properties, orientation, and residual stress. Those molding effects are often shown as unexpected phenomena which are warpage, strength decrease, stiffness reduction, etc. In case of glass fiber filed plastics these effects are more significant than the ufilled ones. Therefore the molding effects have to be considered in the parts design using glass fiber reinforced plastics. We have developed the interface program in order to consider the molding effects in structural analyses of plastic parts using Heirarchical structural searching and layer handling in direction of thickness algorithm. The advantages of this program are the freedom of FE mesh between molding and structural analysis, the variable layer to the thickness direction of parts and the conveniences of data transferring and checking

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열전지용 FeS2 박막전극의 전기화학적 특성 (Electrochemical Properties of FeS2 Thin Film Electrodes for Thermal Batteries)

  • 임채남
    • 한국전기전자재료학회논문지
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    • 제30권5호
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    • pp.318-324
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    • 2017
  • Powder compaction technology is widely used to prepare thermal battery components. This method, however, is limited by the size, thickness, and geometry of the battery components. This limitation leads to excessive cell capacity, overweight, and higher cost of the pellets, which decreases the specific capacities and delays the activation time of thermal batteries. $FeS_2$ thin-film cathodes were fabricated by tape-casting technology and analyzed by SEM and EDS in this paper. The residual organic binder of the $FeS_2$ thin-film cathodes decreased with the temperature of the heat treatment, which improved the specific capacity because of the lower resistance. Specific capacities of the $FeS_2$ thin-film cathodes decreased because of the higher residual binder and the restrictive reaction of active materials with molten salts as the thickness increased. $FeS_2$ thin-film cathodes showed much higher specific capacity (1,212.2 As/g) than pellet cathodes (860.7 As/g) at the optimal heat-treatment temperature ($230^{\circ}C$).

자전고온반응에 의한 금속간화합물/금속 적층복합재료의 기계적 특성 (Mechanical Properties of Intermetallic/Metal Laminated Composite by SHS Reaction)

  • 김희연;정동석;;홍순형
    • 한국복합재료학회:학술대회논문집
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    • 한국복합재료학회 2002년도 추계학술발표대회 논문집
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    • pp.60-63
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    • 2002
  • Metal/intermetallic laminated composites have been manufactured by SHS reactions between Ni and Al elemental metal foils. Microstructure showed that the intermetallic volume fraction was 55%, 45%, 35% in the 1:1, 2:1, 4:1 thickness ratio(Ni:Al) specimen and the main phases of the intermetallic were transformed from $Ni_2Al_3$ to NiAl when the thickness ratio was increased. Tensile strength and elongation were increased when the volume fraction of Ni metallic phase was increased. Under assumptions of isostrain condition, the tensile strength of metal/intermetallic laminated composites didn't obey the ROM due to the thermal residual stress and this was confirmed by X-ray residual stress analysis. Fracture toughness results by the SENB test showed R-curves with upward curvature based on LSB condition. Bridging stress based on LSB condition was determined by the curve fitting analysis, In-situ observed microstructure during fracture test showed that the various bridging mechanism such as crack bridging, crack branching and ductile failure of metallic layer were occurred

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저진공 Single-step UV 나노임프린트 장치 개발 (The Development of Single-Step UV-NIL Tool Using Low Vacuum Environment and Additive Air Pressure)

  • 김기돈;정준호;이응숙;도현정;신흥수;최우범
    • 한국정밀공학회:학술대회논문집
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    • 한국정밀공학회 2006년도 춘계학술대회 논문집
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    • pp.155-156
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    • 2006
  • UV-NIL is a promising technology for the fabrication of sub-100 nm features. Due to non-uniformity of the residual layer thickness (RLT) and a strong possibility of defects, many UV-NIL processes have been developed and some are commercially available at present, most are based on the 'step-and-repeat' nanoimprint technique, which employs a small-area stamp, much smaller than the substrate. This is mainly because, when a large-area stamp is used, it is difficult to obtain acceptable uniform residual layer thickness and/or to avoid defects such as air entrapment. As an attempt to enable UV_NIL with a large-area stamp for high throughput, we propose a new UV-NIL tool that is able to imprint 4 inch wafer in a low vacuum environment at a single step.

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Evaluation of the Residual Performance of Partially Charred Components of Old Wooden Structure I - Use of Ultrasonic Velocity and Testing of the Drilling Resistance -

  • Lee, Hyun-Mi;Hwang, Won-Joung;Lee, Dong-Heub;Kim, Hong Sik
    • Journal of the Korean Wood Science and Technology
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    • 제42권2호
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    • pp.193-206
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    • 2014
  • Residual performance of old architectural wood which has been damaged was measured using Nondestructive Evaluation (NDE). The wood Pole Tester was used to assess ultrasonic velocity inside wood and drill resistance was determined using an IML-resistograph. For ultrasonic measurements squared timber and circular timber's measurements were separately conducted with 1,300 m/s as the standard ultrasonic velocity. The standard wood samples divided into two parts; a non-sound area (below the standard), and a sound area (above the standard). Furthermore, schematization of wood was compared with results naked eye observation. The drilling resistance test was performed for both length and thickness direction in wood. The internal of the drilling was set at 30 cm (length direction), 5 cm (width direction) and 30cm (thickness direction). A non-sound area was defined as that 1) amplitude is below 20% and 2) carbonization and deterioration are related.