• 제목/요약/키워드: residual distribution

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SA508/ F316L SS 맞대기 용접 판재의 3차원 잔류응력특성 (3-D Characteristics of the Residual Stress in the Plate Butt Weld Between SA508 and F316L SS)

  • 이경수;김태룡;박재학;김만원;조선영
    • 대한기계학회논문집A
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    • 제33권4호
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    • pp.401-408
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    • 2009
  • This study is performed to check the three dimensional characteristics of residual stress in the dissimilar metal weld. Although two dimensional analysis has been widely used for the assessment of weld residual stress, it has limitations to understand the stress distribution of the third direction. 3-D analysis was done to understand residual stress distribution of the welded plate. A simple butt-welded plate was considered to show the stress variation on all direction. A mock-up plate weldment was fabricated with SA-508 and F316L, which are widely used in nuclear power plants. The analysis results were validated with the measured values in the mock-up.

알루미늄 합금 용접재의 피로파괴에 미치는 잔유응력의 영향에 관한 연구 (A Study on the Influence of Residual Stresses on Fatigue Fracture of Aluminum Alloy Weldments)

  • 차용훈
    • 한국생산제조학회지
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    • 제4권4호
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    • pp.25-32
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    • 1995
  • This study is to inspect the influence of the initial residual stress on fatigue crack growth behavior after the distribution of the initial residual stress is measured when the crack is growing from the compressive residual stress field. Also, the tensile residual stress field. Also, the influence of the variation of residual stress distribution on fatigue crack growth behavior at the crack tip is studied when the initial crack occurs on weld metal, bead interface and HAZ (Heat Affected Zone), respectively. For this purpose, CT-type specimen that crack parallel to the welding bead were manufactured by butt welding on the Al. Alloy 1100-O plate.

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PREFLEX BEAM 제작시의 용접부 역학적 특성에 관한 연구 (The Study on the Analysis for Welding Residual Stress of Preflex Beam)

  • 방한서;주성민;김규훈;이창우;이형훈
    • 한국해양공학회:학술대회논문집
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    • 한국해양공학회 2002년도 추계학술대회 논문집
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    • pp.323-328
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    • 2002
  • Since the pre flex beam is fabricated by welding, the precompressive stresses that should occur over the concrete pier are diminished by the welding residual stresses. Therefore the welding residual stresses must be relieved during the fabrication. So the analysis and examination of the accurate welding residual stress distribution characteristic are necessary. On this study, accurate distribution of welding residual stress of preflex beam is analyzed by finite element method.

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항공기 구조용 재료의 쇼트피닝에 의한 압축 잔류응력의 분포 특성 (Distribution Characteristics of Residual Compressive Stresses Induced by Shot-peening in the Aircraft Structural Material)

  • 이환우;박영수
    • 한국정밀공학회지
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    • 제21권5호
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    • pp.149-157
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    • 2004
  • Residual stresses can have a significant influence on the fatigue lives of structural engineering components. For the accurate assessment of fatigue lifetimes a detailed knowledge of the residual stress profile is required. Significant advances have been made in recent years fur obtaining accurate and reliable determinations of residual stress distributions. These include both experimental and numerical methods. The purpose of this study is to simulate peening process with the help of the finite element method in order to predict the magnitude and distribution of the residual stresses in accordance with the parameters, which are, e.g. shot velocity, shot diameter, shot impact angle, shot shape, distance between two impinging shots, and material parameters.

피로균열 발생수명에 대한 압입 잔류응력의 영향 (Effect of Indentation Residual Stresses on the Fatigue Crack Initiation Life)

  • 이환우;강태일
    • 한국정밀공학회지
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    • 제21권5호
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    • pp.158-165
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    • 2004
  • Up to now, many crack repair techniques have been developed for inhibiting crack growth in structural components. However, the simplest way for inhibiting crack growth is to apply a indentation at the crack tip or at some distance ahead of the expected crack growth path so as to produce residual compressive stresses that can reduce the effective stresses around the crack tip. In spite of its importance to the aerospace industry, little attention has been devoted to evaluation of the indentation residual stress effect on the fatigue crack initiation life quantitatively. Therefore, in the present work, the magnitude and distribution of the indentation residual stresses were investigated in order to estimate the beneficial effect on fatigue crack initiation by using finite element method. Furthermore, to examine the validity of finite element analysis results, residual stress distribution in the indented specimen was measured by using X-ray diffraction technique, and fatigue crack behavior at fastener hole in aluminum alloy 7075-T6 before and after indentation processes was investigated.

Distribution of Welding Residual Stresses in Laser Welds with the Nail-head shape

  • Kim, Y.P.;Joo, S.M.;Bang, H.S.
    • International Journal of Korean Welding Society
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    • 제3권1호
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    • pp.17-22
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    • 2003
  • During the laser welding, weldments are suddenly heated and cooled by laser beam of high density energy. This phenomenon gives an occasion to complex welding residual stresses, which have a great influence on structural instability, in laser welds. However, relevant researches on this field are not sufficient until now and residual stress measurements have experimental and practical limitations. From these reasons, a numerical simulation may be attractive in order to solve the residual stress problem. For clarifying the distribution of heat and welding residual stresses in laser welds with the nail-head shape, authors conduct the finite element analysis (two-dimensional unstationary heat conduction & thermal elastic and plastic analysis). From the results, we can confirm the stress concentration occurs at the place of melting line shape changed in laser welds with the nail-head shape.

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Measurement of residual stresses in injection molded short fiber composites considering anisotropy and modulus variation

  • Kim, Sang-Kyun;Lee, Seok-Won;Youn, Jae-Ryoun
    • Korea-Australia Rheology Journal
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    • 제14권3호
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    • pp.107-114
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    • 2002
  • Residual stress distribution in injection molded short fiber composites is determined by using the layer-removal method. Polystyrene is mixed with carbon fibers of 3% volume fraction (4.5% weight fraction) in an extruder and the tensile specimen is injection-molded. The layer-removal process, in which removing successive thin uniform layers of the material from the surface of the specimen by a milling machine, is employed and the resulting curvature is acquired by means of an image processing. The isotropic elastic analysis proposed by Treuting and Read which assumes a constant Yaung’s modulus in the thickness direction is one of the most frequently used methods to determine residual stresses. However, injection molded short fiber composites experience complex fiber orientation during molding and variation of Yaung’s modulus distribution occurs in the specimen. In this study, variation of Yaung’s modulus with respect to the thickness direction is considered for calculation of the residual stresses as proposed by White and the result is compared with that by assuming constant modulus. Residual stress distribution obtained from this study shows a typical stress profile of injection-molded products as reported in many literatures. Young’s modulus distribution is predicted by using numerical methods instead of experimental results. For the numerical analysis of injection molding process, a hybrid FEM/FDM method is used in order to predict velocity, temperature field, fiber orientation, and resulting mechanical properties of the specimen at the end of molding.

알멘 스트립 시험 모사를 이용한 유한요소모델의 유효성 검증 및 잔류응력분포 계산 (Verification of Finite Element Model Using the Almen Strip Test and Its Applications to Calculate Residual Stress Distribution)

  • 양조예;박성호;이영석
    • 소성∙가공
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    • 제21권3호
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    • pp.172-178
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    • 2012
  • We performed a shot peening test and used a 2-D finite element model which predicts the compressive residual stress distribution below the material's surface. In this study, the concept of 'impact cycle' is introduced to account for the irregularity in the shot's impact position during testing. The impact cycle was imbedded in the finite element model. In the shot peening test, shot bombarded a type-A Almen strip surface with different impact velocities. To verify the proposed finite element model, we compared the deformed cross sectional shape of the Almen strips with the shapes computed by the proposed finite element model. Good agreement was noted between measurements and the finite element model predictions. With the verified finite element model, a series of finite element simulations was conducted to compute the residual stress distribution below the material's surface and the characteristics of these distributions are discussed.

Dispersion-Managed Links for WDM Transmission Arranged by Linearly or Nonlinearly Incremented Residual Dispersion per Span

  • Lee, Seong-Real
    • Journal of information and communication convergence engineering
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    • 제15권4호
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    • pp.205-211
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    • 2017
  • Combining dispersion-managed optical links with midway optical phase conjugation (OPC) is a possible method of compensating for optical signal distortion due to group velocity dispersion and nonlinear Kerr effects. Although an improvement in the performance of these optical links has been reported, the fixed residual dispersion per span (RDPS) that is typically used restricts the flexibility of link configurations. Thus, in this paper, a flexible dispersion-managed link configuration, comprising artificial distributions of linearly/nonlinearly incremented RDPS, is proposed. Simulations show that a descending distribution of RDPS before the midway OPC, and an ascending distribution of RDPS after the midway OPC, gives the best artificial distribution pattern as the number of fiber spans is increased, regardless of the RDPS incrementation method.

유한요소법에 의한 PREFLEX BEAM의 용접열분포 특성에 관한 연구 (A Study on the Numerical Analysis of Welding Heat Distribution of Preflex Beam)

  • 방한서;주성민;김하식
    • 한국해양공학회지
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    • 제18권2호
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    • pp.52-57
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    • 2004
  • Preflex beam is a method of construction designed to hold the pre-compressive stresses over the concrete pier by the preflexion load. During the fabrication of the girder, welding causes residual stresses. The welding residual stresses must be relieved in order to generate the accurate compressive pre-stresses. In this study, to determine the thermal distribution characteristics on the girder by welding, both three-dimensional finite element analysis and two-dimensional finite element analysis, in a quasi-steady state, is carried out. After comparing each result between the three-dimensional analysis and the two-dimensional analysis, finite element analysis is carried out against the actual girder, and the welding thermal distribution characteristic over the preflex beam is analyzed. It is possible to provide the input data for the analysis of the welding residual stresses.