• 한국정밀공학회:학술대회논문집
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• 한국정밀공학회 2005년도 추계학술대회 논문집
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• pp.834-837
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• 2005

This study presents a study on the influence of process parameters(semi-die angle, die reduction, friction condition, and bearing length) in drawn wire on residual stresses were investigated using FE-analysis. In this study, semi-die angle and die reduction have a significant effect on the residual stresses at the surface of drawn wire. In the previous study, in order to reduce the residual stresses, several methods were suggested: addition of axial tension, application of skin pass, straightening in multi-roll straightener etc. In this study, it can be known that the concurrent application of skin pass with low die reduction and low semi-die angle at the final stage of drawing operation reduces dramatically the both axial and hoop residual stresses after drawing.

• 한국해양공학회지
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• 제35권3호
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• pp.203-215
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• 2021

Current industrial practices and approaches are simplified and do not describe the actual behavior of plated elements of offshore topside structures for safety design due to fires. Therefore, it is better to make up for the defective methods with integrated fire safety design methods based on fire resistance characteristics such as residual strength capacity. This study numerically investigates the residual strength of steel stiffened panels exposed to hydrocarbon jet fire. A series of nonlinear finite element analyses (FEAs) were carried out with varying probabilistic selected exposures in terms of the jet fire location, side, area, and duration. These were used to assess the effects of exposed fire on the residual strength of a steel stiffened panel on a ship-shaped offshore structure. A probabilistic approach with a feasible fire location was used to determine credible fire scenarios in association with thermal structural responses. Heat transfer analysis was performed to obtain the steel temperature, and then the residual strength was obtained for the credible fire scenarios under compressive axial loading using nonlinear FEA code. The results were used to derive closed-form expressions to predict the residual strength of steel stiffened panels with various exposure to jet fire characteristics. The results could be used to assess the sustainability of structures at risk of exposure to fire accidents in offshore installations.

• Structural Engineering and Mechanics
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• 제2권4호
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• pp.383-393
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• 1994

The residual stress distribution in a unidirectional graphite/epoxy laminate induced during the fabrication process is investigated at the microstress level within the scope of linear viscoelasticity. To estimate the residual stresses, the fabrication process is divided into polymerization phase and cool-down phase, and strength of materials approach is employed. Large residual stresses are not generated during polymerization phase because the relaxation modulus is relatively small due to the relaxation ability at this temperature level. The residual stresses increase remarkably during cool-down process. The magnitude of final residual stress is about 80% of the ultimate strength of the matrix material at room temperature. This suggests that the residual stress can have a significant effect on the performance of composite structure.

• 한국공작기계학회:학술대회논문집
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• 한국공작기계학회 1997년도 추계학술대회 논문집
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• pp.127-131
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• 1997

In systematic and orderly estimation of fatigue strength of the spot welded lap joints, because the influence of residual stress of fatigue crach initiation and growth is not negligible, there need to estimate fatigue strength considered residual stress at near spot weld part of the lap joints. Therefore, in this thesis, peformed stress distribution and residual stress analysis at near the spot weld part by F.E.M and X-ray diffraction method, and obtained the maximum principal stress considered residual stress at nugget edge by superposing residual stress at nugget edge by superposing their results. From the results obtained above, we could find that fatigue strength of the IB-type spot welded lap joints was rearranged by the maximum principal stress considered residual stress at nugget edge and was entirely low about 13 percents compare with that neglected residual stress.

• 한국공작기계학회논문집
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• 제13권3호
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• pp.119-125
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• 2004

Generally, it is used the compensation spring to compensate the inaccuracy of screen image induced by thermal deformation in CRT monitor. Its mechanism is bi-metallic system made of heterogeneous metals and these is bonded by laser welding. But laser welding induces the non-uniform temperature distribution and locally residual stress is yielded by these temperature deviation. This paper studies residual stress of laser weldment using FEA and hole drilling method. The results are followed. In the case of heterogeneous materials weldment, higher residual stress induced in the weldment region of SUS 304 which have larger CTE than Ni 36 and residual stress on the middle of specimen is higher by 10.9% than that of its surface Measured residual stress of SUS 304 yield 481MPa and that of Ni 36 is 140.5MPa in the vicinity of the welding region. And the residual distribution is very similar in comparison with FEA result.

• 한국안전학회지
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• 제12권3호
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• pp.30-37
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• 1997

This paper deals with the residual stress of carburized spur gears is calculated being on the assumption that the main cause of residual stress is the volume difference between case and core due to the martensitic transformation in cooling. A formula is proposed to estimated the residual stress from the hardness and the amount of retained austenite. The estimated residual stress is close to the stress measured by X-ray method. The estimated residual stress is applied to the analysis of the fracture mechanics of carburized spur gear teeth. The stress intensity factor due to the residual stress is demonstrated. The stress intensity factor is computed by the influence function method, and it is shown that the factor is decreased by the residual stress in Carburized gear tooth.

• 대한기계학회논문집
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• 제18권7호
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• pp.1664-1673
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• 1994

As a fundamental study on effects of thermal-cycles on residual stress of ceramics/metal joints, residual stresses in $Si_3N_4$/SUS304 joint specimens were measured before and single thermal-cycle by X-ray diffraction method and finite element method(FEM). The residual stress was found to increase after single thermal-cycle, which was agreeable with the results of residual stress measurement by X-ray diffraction method and residual stress analysis by finite element method. After the residual stress measurement, 4-point bending tests were performed. The relationship between the bending strength, the thermal-cycle temperature and hold time was examined. The bending strength was found to decrease with the increase of residual stress in linear relation.

• 대한기계학회:학술대회논문집
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• 대한기계학회 2003년도 춘계학술대회
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• pp.43-48
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• 2003

The problem of welding stresses and fatigue behavior is the main concerns of welding research fields. The residual stresses and distortion of structures by welding is exert negative effect on the safety of mechanical structures. That is, expansion of material by high temperature and distortion by cooling during welding process is caused of tensile and compressive residual stresses on welding material, and this residual stresses reduce fracture and fatigue strength of welding structures. The accurate prediction of residual stress and relaxation due to loading and post weld heat treatment of weld zone is very important to improve the quality of weldment. In this study, a finite element modeling technique is developed to simulate the relaxation of residual stresses due to loading and post weld heat treatment of weld zone. The accuracy of finite element models is evaluated based on experimental results and the results of the analytical solution.

• 한국정밀공학회지
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• 제20권9호
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• pp.135-141
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• 2003

MEMS structures generally have been fabricated using surface-machining method, but the interface failure between silicon substrate and evaporated thin film frequently takes place due to the residual stress inducing by the applied the various loads. And the very important physical property in the heated environment is the linear coefficient of thermal expansion. Therefore this paper studied the residual stress caused the thermal loads in the thin film and introduced the simple method to measure the trend of the residual stress by the indentation. Specimens were made of materials such as Al, Au and Cu and thermal load was applied repeatedly. The residual stress was measured by nano-indentation using AFM and FEA. The existence of the residual stress due to thermal load was verified by the experimental results. The indentation length of the thermal loaded specimens increased minimum 11.8％ comparing with the virgin thin film caused by tensile residual stress. The finite element analysis results are similar to indentation test.

• 한국철도학회:학술대회논문집
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• 한국철도학회 2002년도 추계학술대회 논문집(I)
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• pp.225-231
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• 2002

The problem of welding stresses and fatigue behavior is the main concerns of welding research fields. The residual stresses and distortion of structures by welding is exert negative effect on the safety of mechanical structures. That is, expansion of material by high temperature and distortion by cooling during welding process is caused of tensile and compressive residual stresses on welding material, and this residual stresses reduce fracture and fatigue strength of welding structures. The accurate prediction of residual stress and redistribution due to fatigue crack propagation of weld zone is very important to improve the quality of weldment. In this study, a finite element modeling technique is developed to simulate the redistribution of residual stresses due to fatigue crack propagation of weld zone.