• 제목/요약/키워드: residual analysis

검색결과 3,226건 처리시간 0.041초

세라믹/금속 접합재의 잔류응력 해석 (Analysis of Residual Stress of Ceramic/Metal Joint)

  • 박영철;허선철;김광영
    • 비파괴검사학회지
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    • 제14권1호
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    • pp.7-15
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    • 1994
  • 동을 중간재로 하는 $Si_3N_4/SUS304$ 접합재의 접합계면 근방의 잔류응력 분포를 유한요소법과 X선 응력측정법을 이용하여 해석을 하였다. 그 결과, 접합재의 세라믹부 계면 근방의 잔류응력 분포를 정량적으로 밝혀낼 수 있었다. 세라믹부에 발생되는 접합 잔류응력은 접합계면 근방에서 대단히 크게 나타났으며, 특히 최대인장 잔류응력 ${\sigma}_x$는 단부에서 발생하였다. 한편, ${\sigma}_x$는 접합계면 근방에서 3차원분포를 하고 있기 때문에 2차원 유한요소 해석결과와는 대단히 다른 값을 나타내고 있으며, 특히 시험편 중앙부의 계면 근방에서는 X선 실측결과가 인장 잔류응력임에 반하여 2차원 유한요소 해석결과는 압축 잔류응력으로 계산되어짐을 알았다. 따라서, 이와같은 3차원 분포를 하고 있는 접합계면 근방의 잔류응력 ${\sigma}_x$보다 간편하고 정확하게 예측할 수 있는 유한요소 해석모델에 대하여 서로 검토하였다.

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유한요소법을 이용한 필렛용접 이음부의 잔류응력분포 (Residual Stress Distribution on the Fillet Weldment used by Finite Element Method)

  • 김현성;우상익;정경섭
    • 한국강구조학회 논문집
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    • 제12권2호통권45호
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    • pp.197-207
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    • 2000
  • 본 연구는 유한요소법을 이용해서 시간이력 열전도해석과 열탄성해석을 통해 필렛용접 이음부에서의 잔류응력분포를 측정하였다. 필렛용접은 1패스 용접이며, 경계조건으로는 표면유속조건과 온도에 의존하는 재료의 특성치를 고려하여 잔류응력을 평가하였다. 여기서, 용접입열양을 변수로 하였다. 그리고, 열탄성해석에 의해 잔류응력 평가할 때 중요한 문제로 언급되고 있는 cut-off 온도 설정에 대해 조사하였다. 또한, 시험체에서 구멍뚫기 방법에 의해 잔류응력분포를 측정하여 유한요소법에 의한 잔류응력분포와 비교하였다. 그 결과, 용접부에서는 재료의 항복강도 수준에 해당하는 인장잔류응력이 측정되었으며, 유한요소해석에 의한 수치해석 결과는 구멍뚫기 방법에 의한 측정치 및 다른 연구자의 측정치와 비교적 일치하는 것으로 나타났다. 그리고, Cut-off 온도는 재료의 항복강도가 나타나는 온도로 설정하는 것이 효과적임을 알 수 있었다.

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열탄소성 해석에 의한 원주용접 열변형에 대한 연구 ((A Study on the Thermal Deformation of Circumferential Welding by Thermal Elasto-Plastic Analysis.))

  • 김용섭;정충훈;김백현
    • 한국해양공학회:학술대회논문집
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    • 한국해양공학회 2001년도 추계학술대회 논문집
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    • pp.238-246
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    • 2001
  • Residual stresses and thermal deformation of a structure due to welding are very imfortant factors for a weld design. It has been carried therretical analysis to invesitigate influence of heat flux to residual stresses and thermal deformation producted by curcumferential welding. Temperature,stresses and deformationn are obtain as a function of circumferentisl drgree and distance from welding center line. These result can applicate to predict and remove the deformation or residual stresses built up by welding.

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제어봉구동장치 관통노즐 용접부의 잔류응력 완화를 위한 연구 (A Study for Mitigating Residual Stress in CRDM Penetration Nozzle Weld)

  • 이승건;김종성;진태은
    • 대한기계학회:학술대회논문집
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    • 대한기계학회 2004년도 춘계학술대회
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    • pp.90-95
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    • 2004
  • In this study, we proposed new method to mitigate tensile welding residual stress for preventing PWSCC in CRDM nozzle. Residual stress analysis using finite element method is performed to confirm benefit of the new method. In case of applying existing method, tensile axial residual stress decrease by about 28% and tensile hoop residual stress decrease by about 33%. In case of applying the new method, tensile axial residual stress decrease by about 32% and tensile hoop residual stress decrease by about 43%. Therefore, we conclude the new proposed method is more effective to prevent PWSCC than existing method.

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가중함수법을 적용한 파이프라인 구조건전성평가에 관한 연구 (A Study on Structural Integrity Assessment of Pipeline using Weight Function Solution)

  • 노기섭;오동진;김명현
    • Journal of Welding and Joining
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    • 제35권1호
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    • pp.55-60
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    • 2017
  • There are many Industry Code and Standard (ICS) for Structural Integrity Assessment (SIA) on welded structure with defect. The general ICSs, such as R6, BS 7910 and API 579-1/ASME FFS-1, provide equations to determine the upper bound residual stress profiles based on collections from many literatures. However, these residual stress profiles used in the SIA cause the conservative design for welded structures. In this study, the structural integrity assessment for girth weld in pipeline has been conducted based on fracture mechanics. In addition, thermo-elastic plastic FE analysis was performed for evaluating the residual stress of girth weld in pipeline. The weight function solution is used to determine the stress intensity factor using the residual stress profile obtained by the FE analysis. This approach can account for redistribution and relaxation of residual stress as the defects grow. In order to the evaluate quantitative comparison between BS 7910 and weight function solution, structural integrity assessment determining allowable crack size on cracked pipe was performed with failure assessment diagram.

STUDY ON THE EFFECT OF RESIDUAL STRESS ON THE EXTERNALLY LOADED WELDED STRUCTURE

  • ;방한서;주성민;김인식
    • 대한용접접합학회:학술대회논문집
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    • 대한용접접합학회 2004년도 추계학술발표대회 개요집
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    • pp.58-60
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    • 2004
  • In the field of welding the behavior of a welded structure under consideration may be predicted via heat transfer and residual stress analysis. In order to facilitate the industrial applications of welding, numerical modeling of heat transfer and residual stress in weldment has been carried out applying Finite Element Method (FEM) and the analysis with the external load including this residual stress due to welding has been done. The present work includes the specialized finite element codes for the calculation of nonlinear heat transfer details and residual stress redistributed along with the external load in the welded structures. A basic interface, which allows models, built in commercial preprocessing package access to the data necessary to build standard input decks for these specialized FEM codes, which are not supported by commercial package. The results from the FEM codes are imported back into commercial package for visualization. In addition the residual stress values are exported to commercial package (such as ANSYS, PATRAN etc.) for further analysis with the external loads, which make the FEM codes fully applicable to the industrial purpose.

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이종금속용접부 온도 및 잔류응력의 라운드로빈 해석 (A Round-Robin Analysis of Temperature and Residual Stresses in Dissimilar Metal Weld)

  • 송민섭;강선예;박준수;손갑헌
    • 대한기계학회:학술대회논문집
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    • 대한기계학회 2008년도 추계학술대회A
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    • pp.85-87
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    • 2008
  • DMWs are common feature of the PWR in the welded connections between carbon steel and stainless steel piping. The nickel-based weld metal, Alloy 82/182, is used for welding the dissimilar metals and is known to be susceptible to PWSCC. A round-robin program has been implemented to benchmark the numerical simulation of the transient temperature and weld residual stresses in the DMWs. To solve the round-robin problem related to Pressurizer Safety & Relief nozzle, the thermal elasto-plastic analysis is performed in the DMW by using the FEM. The welding includes both the DMW of the nozzle to safe-end and the SMW of the safe-end and piping. Major results of the analyses are discussed: The axial and circumferential residual stresses are found to be -88MPa(225MPa) and -38MPa(293MPa) on the inner surface of the DMW; where the values in parenthesis are the residual stresses after the DMW. Thermo-mechanical interaction by the SMW has a significant effect on the residual stress fields in the DMW.

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유한요소법을 이용한 용접공정 모사 시 입열 방법에 따른 용접잔류응력의 영향 (Weld Residual Stress According to the Ways of Heat Input in the Simulation of Weld Process using Finite Element Analysis)

  • 양준석;박치용;이경수
    • 대한기계학회:학술대회논문집
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    • 대한기계학회 2008년도 추계학술대회A
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    • pp.98-103
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    • 2008
  • This paper is to discuss distribution of welding residual stresses of a ferritic low alloy steel nozzle with dissimilar metal weld using Alloy 82/182. Two dimensional (2D) thermo-mechanical finite element analyses are carried out to simulate multi-pass welding process on the basis of the detailed and fabrication data. On performing the welding analysis generally, the characteristics on the heat input and heat transfer of weld are affected on the weld residual stress analyses. Thermal analyses in the welding heat cycle process is very important process in weld residual stress analyses. Therefore, heat is rapidly input to the weld pass material, using internal volumetric heat generation, at a rate which raises the peak weld metal temperature to $2200^{\circ}C$ and the base metal adjacent to the weld to about $1400^{\circ}C$. These are approximately the temperature that the weld metal and surrounding base materials reach during welding. Also, According to the various ways of appling the weld heat source, the predicted residual stress results are compared with measured axial, hoop and radial through-wall profiles in the heat affected zone of test component. Also, those results are compared with those of full 3-dimensional simulation.

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경량 박판을 관통하는 강구의 잔류속도 연구 (Study on Residual Velocity of Steel Sphere Perforating Light Weight Thin Plate)

  • 송민철
    • 한국군사과학기술학회지
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    • 제8권3호
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    • pp.101-110
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    • 2005
  • In this paper, the experiments have been conducted to measure the residual velocity for 3.5g steel ball perforating light weight metal plates of aluminum alloy and magnesium alloy. Non-contact electro-magnetic sensors were used to measure the velocity of steel ball before/after perforating plates. The thicknesses of specimens used were about 2.8mm and 4.8mm. The impact velocities of steel ball were from 662m/s to 3594m/s. With same conditions, numerical analysis using Autodyn 2D has been conducted. The results of numerical analysis corresponded with those of experiments. Also, It is suggested that the difference between the residual velocity of experiment or numerical analysis and that of THOR experimental equation of BRL grew smaller as the impact velocity were increased.

Detection and Quantitation of Residual Antibiotics and Antibacterial Agents in Foods

  • Ryu, Jae-Chun;Seo, Ja-Won;Song, Yun-Seon;Park, Jong-Sei
    • 한국식품위생안전성학회지
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    • 제5권3호
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    • pp.159-164
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    • 1990
  • To detect and quantitation residual antibiotics and antibacterial agents in meats, we performed a biological assay employing the three microorganisms Bacillus subtilis ATCC 6633, Micrococcus luteus ATCC 9341, and Bacillus cereus var. mycoides ATCC 11778 for the screening purpose and developed a Gas Chromatography-mass Spectrometry(GC/MS) analysis for the confirmation and quantiation. In the biological assay (paper disk method), three test solution are used depending on the character of the residual antibiotics and antibacterial agents, follow by a simple clean up procedure which includes homogenization with Mcilvaine buffer, defatting with includes homogenization with Mcilvaine buffer, defatting with hexane, extraction with chloroform, clean-up by Sep-Pak $C_{18}$ and Bakerbond SPE carboxylic acid column. The chloroform layer is used for the analysis of sulfa agents. macrolides antibiotics and antibacterial agents, Adsorbed materials in the Sep-Pak $C_{18}$ were also employed for th analysis of penicillins and tetracyclines. Effluents from the Sep-Pak $C_{18}$ were cleaned-up one more by Bakerbond 10 SPE COOH column and employed for the analysis of aminoglycosides. In the instrumental analysis by using the GC/MSD, residual antibiotics and antibacterial agent were quantitated by selected ion monitoring (SIM) mode after derivatization. A simultaneous analysis of six residual antibiotic and antibacterial agent such as oxytetracycline, penicillin, ampicillin, choliraphenicol and thiamphenicol was developed with simple cleanup procedures revealing good recovery and reproducibility. Also, simultaneous detection of macrolides antibiotics such as erythromycin, spiramycin, and oleandomycin was developed after acid hydrolysis due to their large molecular structures. Because of the high reproducibility and selectivity of these two methods, it is very desirable that the combination of the two methods be used in the bioassay for the screening of residual antibiotics and antibacterial agent and that GC/MSD analysis be used for the confirmation and quantitation.

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