• Title/Summary/Keyword: residual analysis

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Consideration of residual mode response in time history analysis using residual vector (Residual Vector를 이용한 시간이력해석의 잔여모드 응답 고려 방법)

  • Chang Ho Byun;Han Geol Lee;Jung Yong Kim
    • Transactions of the Korean Society of Pressure Vessels and Piping
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    • v.17 no.2
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    • pp.137-144
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    • 2021
  • The mode superposition time history analysis method is commonly used in a seismic analysis. The maximum response in the time history analysis can be derived by combining the responses of individual modes. The residual mode response is the response of the modes which are not considered in the time history analysis. In this paper, the residual vector method to consider the residual mode response in the time history analysis is introduced and evaluated. Seismic analyses for a sample structure model and a reactor vessel model are performed to evaluate the residual vector method. The analysis results show that residual mode response is well calculated when the residual vector method is used. It is confirmed that the residual vector method is useful and acceptable to consider the residual mode response in a seismic analysis of the nuclear power plant equipment.

Proposal of residual stress mitigation in nuclear safety-related austenitic stainless steel TP304 pipe bended by local induction heating process via elastic-plastic finite element analysis

  • Kim, Jong-Sung;Kim, Kyoung-Soo;Oh, Young-Jin;Oh, Chang-Young
    • Nuclear Engineering and Technology
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    • v.51 no.5
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    • pp.1451-1469
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    • 2019
  • This paper proposes a residual stress mitigation of a nuclear safety-related austenitic stainless steel TP304 pipe bended by local induction heating process via performing elastic-plastic finite element analysis. Residual stress distributions of the pipe bend were calculated by performing finite element analysis. Validity of the finite element analysis procedure was verified via comparing with temperature histories measured by using thermocouples, ultrasonic thickness measurement results, and residual stress measurement results by a hole-drilling method. Parametric finite element stress analysis was performed to investigate effects of the process and geometric shape variables on the residual stresses on inner surfaces of the pipe by applying the verified procedure. As a result of the parametric analysis, it was found that it is difficult to considerably reduce the inner surface residual stresses by changing the existing process and geometric shape variables. So, in order to mitigate the residual stresses, effect of an additional process such as cooling after the bending on the residual stresses was investigated. Finally, it was identified that the additional heating after the bending can significantly reduce the residual stresses while other variables have insignificant effect.

Prediction of Surface Residual Stress of Multi-pass Drawn Steel Wire Using Numerical Analysis (수치해석을 이용한 탄소강 다단 신선 와이어 표면 잔류응력 예측)

  • Lee, S.B.;Lee, I.K.;Jeong, M.S.;Kim, B.M.;Lee, S.K.
    • Transactions of Materials Processing
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    • v.26 no.3
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    • pp.162-167
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    • 2017
  • The tensile surface residual stress in the multi-pass drawn wire deteriorates the mechanical properties of the wire. Therefore, the evaluation of the residual stress is very important. Especially, the axial residual stress on the wire surface is the highest. Therefore, the objective of this study was to propose an axial surface residual stress prediction model of the multi-pass drawn steel wire. In order to achieve this objective, an elastoplastic finite element (FE) analysis was carried out to investigate the effect of semi-die angle and reduction ratio of the axial surface residual stress. By using the results of the FE analysis, a surface residual stress prediction model was proposed. In order to verify the effectiveness of the prediction model, the predicted residual stress was compared to that of a wire drawing experiment.

Statistical Analysis of Chlorine Residual in Korean Drinking Water (국내정수장의 잔류염소농도에 대한 조사연구)

  • Sohn, Jinsik;Kang, Hyosoon
    • Journal of Korean Society of Water and Wastewater
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    • v.20 no.2
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    • pp.281-287
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    • 2006
  • Maintaining adequate chlorine residual is crucial in water treatment facilities, Treatment technique, newly promulgated regulation, requires sufficient disinfection in order to control more resistant microorganisms such as Viruses and Giardia lamblia. Each water treatment plant should report various water qualities including chlorine residual and disinfection by-products, thus plenty of data has been generated. Even though statistical analysis using these data are forced to investigate the status and effect of water qualities in water facilities very few researches have been performed in korea. This study performed statistical analysis of chlorine residual during three years in Korean drinking water. The average chlorine residual concentrations were 0.701mg/L, 0.738mg/L, 0.763mg/L in 2002, 2003, 2004, respectively. Monthly variations of chlorine residual was not significant. ANOVA result showed that yearly variance of chlorine residual is different in only less than $5000m^3/day$ of water treatment capacity. The statistical analysis can help government to establish new regulation with scientific basis.

Numerical Analysis and Experimental Verification of Relaxation and Redistribution of Welding Residual Stresses (용접잔류응력의 이완과 재분포 해석 및 실험적 검증)

  • Song, Ha-Cheol;Jo, Young-Chun;Jang, Chang-Doo
    • Journal of the Society of Naval Architects of Korea
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    • v.41 no.6
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    • pp.84-90
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    • 2004
  • For the precise assessment of the effect of welding residual stresses on structural strength and fatigue crack growth behavior, new FE analysis algorithms for the estimation of residual stress relaxation due to external load and redistribution due to fatigue crack propagation were proposed in this paper. Initial welding residual stress field was obtained by thermal elasto-plastic analysis considering temperature dependent material properties, and the amount of residual stress relaxation and redistribution were assessed by subsequent elasto-plastic analysis In the analysis of fatigue crack propagation, the applied SIF(Stress Intensity Factor) range was evaluated by $\frac{1}{4}$-point displacement extrapolation method, and the effect of welding residual stresses on crack propagation was considered by introducing the effective SIF concept. The test results of crack propagations were compared with the predicted data obtained by the analysis.

Assessment of Fatigue Crack Propagation Considering the Redistribution of Residual Stress due to Overload

  • Jang, Chang-Doo;Leem, Hyo-Kwan;Choi, Yeoung-Dal;Bang, Jun-Kee;So, Ha-Young
    • Journal of Ship and Ocean Technology
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    • v.11 no.2
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    • pp.26-33
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    • 2007
  • For the assessment of the retardation of fatigue crack propagation behavior due to overload, new FE analysis algorithms considering compressive residual stress redistribution near crack tip was proposed in this paper. The size of plastic zone near crack tip was obtained by elasto-plastic analysis and it was compared with Irwin's equation. The amount of residual stress redistribution was assessed by subsequent elasto-plastic analysis, and the difference of residual stress distributions between constant amplitude load and overload was obtained. In the analysis of fatigue crack propagation, the applied SIF range was evaluated by ASTM E647, and the effect of residual stresses on crack propagation was considered using the effective SIF concept. The test results of crack propagations were compared with the predicted data obtained by the analysis.

Development of Residual Stress Analysis Procedure for Fitness-For-Service Assessment of Welded Structure (용접 구조물의 사용중 적합성 평가를 위한 잔류응력 해석절차 개발)

  • Kim, Jong-Sung;Jin, Tae-Eun;P. Dong;M. Prager
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.27 no.5
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    • pp.713-723
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    • 2003
  • In this study, a state of art review of existing residual stress analysis techniques and representative solutions is presented in order to develope the residual stress analysis procedure for fitness-for-service (FFS) assessment of welded structure. Critical issues associated with existing residual stress solutions and their treatments in performing FFS are discussed. It should be recognized that detailed residual stress evolution is an extremely complicated phenomenon that typically involves material-specific ther-momechanical/metallurgical response, welding process physics, and structural interactions within a component being welded. As a result, computational procedures can vary significantly from highly complicated numerical techniques intended only to elucidate a small part of the process physics to cost-effective procedures that are deemed adequate for capturing some of the important features in a final residual stress distribution. Residual stress analysis procedure for FFS purposes belongs to the latter category. With this in mind, both residual stress analysis techniques and their adequacy for FFS are assessed based on both literature data and analyses performed in this investigation.

A Study on the Analysis for Welding Residual Stress of Preflex Beam (PREFLEX BEAM 제작시의 용접부 역학적 특성에 관한 연구)

  • 방한서;주성민;안해영
    • Journal of Ocean Engineering and Technology
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    • v.17 no.6
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    • pp.65-71
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    • 2003
  • Since the preflex beam is fabricated through welding, the pre-compressive stresses that should occur over the concrete pier are diminished by the welding residual stresses. Therefore welding residual stresses must be relieved during the fabrication. Therefore, the analysis and examination of the accurate welding residual stress distribution characteristics are necessary. In this study, accurate distribution of welding residual stress of the preflex beam is analyzed by the finite element method, using 2 dimensional and 3 dimensional elements. Further, the thermo-mechanical behavior of the preflex beam is also studied. After the finite element analysis, real distribution of welding residual stress is measured using the sectioning method, and then is compared with the simulation results. The distribution of welding residual stress by finite analysis agreed well with the experimental results.

Evaluation of the Residual Stress of Thin Film Based on the Nanoindentation and Finite Element Analysis. (유한요소해석과 나노인덴테이션을 활용한 박막의 잔류응력 평가)

  • 황병원;김영석;박준원
    • Proceedings of the Korean Society for Technology of Plasticity Conference
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    • 2003.10a
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    • pp.355-358
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    • 2003
  • To estimate the residual stresses in the thin film and surface coatings, combined method based on nanoindentation and finite element (FE) analysis was developed. A simple equation for estimating the residual stress was composed of the hardness and the parameters which can be driven from the nanoindentation loading and unloading behaviors. FE analysis on the nanoindentation procedure under the various residual stress levels was performed to determine the parameters that included in the equation. The equation showed a good coincidence between the estimated residual stresses and those for the FE analysis. Thus the proposed method was considered as a useful method for estimating the residual stresses in the thin film without stress free specimen.

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Analysis of the J-integral for Two-dimensional and Three-dimensional Crack Configurations in Welds of Steel Structure (강구조물 응접접합부의 2차원 및 3차원 균열에 대한 J-적분 해석)

  • 이진형;장경호
    • Proceedings of the Computational Structural Engineering Institute Conference
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    • 2004.10a
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    • pp.270-277
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    • 2004
  • In this paper, path-independent values of the J-integral in the fininte element context for arbitrary two-dimensional and three-dimensional crack configurations in welds are presented. For the fracture mechanics analysis of cracks in welds, residual stress analysis and fracture analysis must be performed simultaneously. In the analysis of cracked bodies containing residual stress, the usual domain integral formulation results in path-dependent values of the J-integral. This paper discusses modifications of the conventional J-integral that yield path independence in the presence of residual stress generated by welding. The residual stress problem is treated as an initial strain problem and the J-integral modified for this class of problem is used. And a finite element program which can evaluate the J-integral for cracks in two-dimensional and three-dimensional residual stress bearing bodies is developed using the modified J-integral definition. The situation when residual stress only is present is examed as is the case when mechanical stresses are applied in conjunction with a residual stress field.

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