• Title/Summary/Keyword: repair mortar

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Properties of Prepacked Concrete Using Super Early Hardening Mortar (초속경성 모르타르를 주입한 프리팩트 콘크리트의 물성 평가)

  • Yang Seung Kyu;Jeong Yon Shik;Um Tai Sun;Lee Jong Ryul
    • Proceedings of the Korea Concrete Institute Conference
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    • 2005.11a
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    • pp.651-654
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    • 2005
  • Fast-setting cement is usually used for emergency repair construction of roads, bridges, buildings and so on. In this study, we tried to develop fast-setting ultra early strength mortar for prepacked concrete and evaluated the properties of fresh and hardened concrete with it. The flowability of the mortar was high enough to be easily poured into coarse aggregates. It showed high early strength development which can make it possible to use newly constructed structures within $3\~4$ hours regardless of curing conditions such as curing temperature and curing environment. And it also showed good resistance to drying shrinkage and chemical attack.

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Fundamental Study of Polymer-modified Cement Mortar for Maintenance in Concrete Structure According to Ambient Temperature (온도에 따른 콘크리트 구조체 단면 보수용 폴리머 모르타르의 기초적 연구)

  • Seo, Jung-Pil;Kim, Jae-Won;Lee, Jung-Koo;Choi, Hun-Gug;Kang, Cheol;Kim, Jin-Man
    • Proceedings of the Korean Institute of Building Construction Conference
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    • 2007.04a
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    • pp.59-62
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    • 2007
  • Nowadays, polymer-cement mortars are widely used in construction field(floorings and pavements, water-proofings, adhesives, repair materials, deck coverings, anti-corrosive linings) Because of excellent performance such as high tensile and flexural strength, waterproofness, excellent adhesion, good durability, improved wear and chemical resistances. This article presents the results of experimental study that investigates the effect of ambient temperature on the strength properties of polymer-modified cement mortar. Results show that when increasing the polymer proportion in mortar on different ambient temperature, the compressive strength and flexural strength are decreased, and also alkali resistance is decreased.

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Investigation on Behaviors of Concrete Interfaces Repaired Using Anchors (앵커로 보수한 콘크리트 계면 거동의 고찰)

  • Song Hyung-Soo;Lee Chin-Yong;Yoon Dong-Yong;Min Chang-Shik;Choi Dong-Uk
    • Journal of the Korea Concrete Institute
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    • v.17 no.6 s.90
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    • pp.885-892
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    • 2005
  • Recently, the damaged concrete structures are often strengthened or repaired using the polymer concrete or the polymer cement mortar. In the repaired concrete structures at early ages, internal stresses could be developed due to the differential drying shrinkage of the repair material. Due to the difference of the thermal coefficients of the repair material and existing concrete, additional stresses also could be developed as the structures are subjected to the ambient temperature changes. Theses environmentally-induced stresses can sometimes be large enough to cause damage to the structures, such as debonding of the interface between the two materials. In this study, a rational procedure was developed where anchors can be designed and installed to prevent damages in such structures by thermally-induced stresses. Finally, through the experimental study and numerical study, the effects of the repair method using anchors with debonding was investigated and discussed the results.

An Experimental Study on the Performance Evaluation of Repair Method of RC Structure Using Fire Resistance Engineered Cementitious Composites(FR-ECC) (고인성 내화·보수 모르타르를 활용한 RC구조물 보수공법의 성능평가에 관한 실험적 연구)

  • Kim, Jeong-Hee;Kim, Jae-Whan;Park, Sun-Gyu;Kwon, Young-Jin
    • Journal of the Korea institute for structural maintenance and inspection
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    • v.13 no.6 s.58
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    • pp.88-96
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    • 2009
  • In this Study, FR-ECC(Fire Resistance Engineered Cementitious Composites) in which at same time it can improve the endurance and fire-resistance efficiency of a Structure was developed, and the experimental study such as thermal characteristic, Fire-resistance efficiency, and etc was performed for using FR-ECC as the repair materials for building and civil Structure. Moreover, it was evaluated about the field applicability of FR-ECC. As a result, FR-ECC is superior to the existence fire resistance repair mortar in strength and durability property. Also, FR-ECC was exposed to have the characteristic of being excellent than existence fire resistance mortar in the field applicability.

Experimental Performance Evaluation of Steel Mesh as Maintenance and Reinforcement Materials (Steel Mesh Cement Mortar의 보수⋅보강 성능 평가)

  • Kim, Yeon-Sang;Choi, Seung-Jai;Kim, Jang-Ho Jay
    • Journal of the Korea institute for structural maintenance and inspection
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    • v.18 no.4
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    • pp.50-58
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    • 2014
  • Due to the cost burden of new construction, the necessity of repair and retrofitting of aged structures is sharply increasing as the domain of repair and retrofitting construction is expanding. Because of the necessity, new technologies for repair and retrofitting are continuously studied in Korea and foreign countries. Steel adhesive method, fiber reinforced plastic (FRP) surface adhesive method, and external prestressing method are used to perform the repair and retrofitting works in Korea. In order to consider a repair method using steel mesh reinforced cement mortar (SMCM), 3-point flexural member test was conducted considering repair area and layer number of SMCM. Five types of specimens including ordinary reinforced concrete (RC) specimen with dimensions of $1400{\times}500{\times}200$ (mm) were cast for testing the deflection measurement, a LVDT was installed at the top center of the specimens. Also, a steel strain gauge and a concrete strain gauge were placed at the center of the specimens. A steel strain gauge was also installed on the shear reinforcement. The 3 point flexural member test results showed that the maximum load of SMCM reinforced specimen was higher than that of basic RC specimen in all of the load-displacement curves. Also, the results showed that, when the whole lower part of the basic RC specimen was reinforced, the maximum load and strain were 1.18 and 1.37 times higher than that of the basic RC specimen, respectively. Each specimen showed a slightly different failure behavior where the difference of the results was caused by the difference in the adhesive level between SMCM and RC. Particularly, in SM-B1 specimen, SMCM spalled off during the experiment. This failure behavior showed that the adhesive performance for RC must be improved in order to utilize SMCM as repair and retrofitting material.

Effectiveness of some conventional seismic retrofitting techniques for bare and infilled R/C frames

  • Kakaletsis, D.J.;David, K.N.;Karayannis, C.G.
    • Structural Engineering and Mechanics
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    • v.39 no.4
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    • pp.499-520
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    • 2011
  • The effectiveness of a technique for the repair of reinforced concrete members in combination with a technique for the repair of masonry walls of infilled frames, damaged due to cyclic loading, is experimentally investigated. Three single - story, one - bay, 1/3 - scale frame specimens are tested under cyclic horizontal loading, up to a drift level of 4%. One bare frame and two infilled frames with weak and strong infills, respectively, have been tasted. Specimens have spirals as shear reinforcement. The applied repair technique is mainly based on the use of thin epoxy resin infused under pressure into the crack system of the damaged RC joint bodies, the use of a polymer modified cement mortar with or without a fiberglass reinforcing mesh for the damaged infill masonry walls and the use of CFRP plates to the surfaces of the damaged structural RC members, as external reinforcement. Specimens after repair, were retested in the same way. Conclusions concerning the effectiveness of the applied repair technique, based on maximum cycles load, loading stiffness, and hysteretic energy absorption capabilities of the tested specimens, are drawn and commented upon.

Mix Design of Polymer Grouting Mortar for Prepacked Concrete Using Polymer Dispersions (폴리머 디스퍼션을 이용한 프리팩트 콘크리트용 주입 모르타르의 배합에 관한 연구)

  • Jo, Young-Kug;Kim, Wan-Ki
    • Journal of the Korea Institute of Building Construction
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    • v.8 no.5
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    • pp.85-91
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    • 2008
  • Prepacked concrete has recently been used in the special constructions fields such as underwater concrete work, heavy-weight concrete work, underground structure work, partial repair works for damaged reinforced concrete structures. and polymer-modified mortars have been employed as grouting mortars for the prepacked concrete. The purpose of this study is to recommend the optimum mix design of polymer-modified grouting mortars for prepacked concrete. Polymer-modified mortars using SBR and EVA emulsions as admixture of grouting mortars for prepacked concrete are prepared with various mix proportions such as sand-binder ratio, fly ash replacement ratio, polymer-binder ratio. and tested for flowability, viscosity of grouting mortars, bleeding ratio, expansion ratio, flexural and compressive strengths of grouting mortars and compressive and tensile strengths of prepacked concretes. From the test results, it is apparent that polymer-modified mortars can be produced as grouting mortars when proper mix design is chosen. We can design the mix proportions of high strength mortars for prepacked concrete according to the control of mix design factors such as type of polymer, polymer-binder ratio, sand-binder ratio and fly ash replacement ratio. Water-binder ratio of plain mortars for a constant flowability value are in the ranges of 43% to 50%. SBR-modified mortar has a little water-binder ratios compared to those of plain mortar, however, EVA-modified mortar needs a high water-binder ratio due to a high viscosity of polymer dispersion. The expansion and bleeding ratios of grouting mortars are also controlled in the proper value ranges. Polymer-modified grouting mortars have good flexural. compressive and tensile strengths, are not affected with various properties with increasing fly ash replacement to cement and binder-sand ratio. In this study, SBR-modified grouting mortar with a polymer-binder ratio of 10% or less, a fly ash replacement of 10% to cement and a sand-binder ratio of 1.5 is recommended as a grouting mortar for prepacked concrete.

Carbonation Reaction and Strength Development of Air Lime Mortar with Superplasticizer (고성능 감수제가 혼입된 기경성 석회 모르타르의 탄산화 반응 및 강도발현 특성)

  • Kang, Sung-Hoon;Hwang, Jong-Kook;Kwon, Yang-Hee
    • Journal of the Architectural Institute of Korea Structure & Construction
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    • v.35 no.7
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    • pp.179-186
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    • 2019
  • Air lime is a traditional building material of Korea. It had been used in roofs, walls, floors and masonry joints of traditional buildings until the advent of Portland cement. However, due to its low strength and durability, the lime is currently avoided as a repair or restoration material for the preservation of architectural heritage. Furthermore, due to the current practice of using hydraulic materials such as Portland cement, understanding of the material characteristics of air lime is very poor in practice. In this context, this study intended to improve the mechanical properties of the air lime mortar by reducing water contents, and also the carbonation reaction of the mortar was quantitatively evaluated to clearly understand the characteristics of this material. Accordingly, air lime mortar with a water-to-binder ratio of 0.4 was manufactured using polycarboxylate-type superplasticizer. During the 7 days of sealed curing period, the mortar did not harden at all. In other words, there was no reaction required for hardening since it could not absorb carbon dioxide from the atmosphere. However, once exposed to the air, the compressive strength of the mortar began to rapidly increase due to the carbonation reaction, and the strength increased steadily until the 28th day; after then, the strength development was significantly slowed down. On the 28th day, the mortar exhibit a compressive strength of about 5 MPa, which is equivalent to the European standard regarding strength of hydraulic lime used for preservation of architectural heritage.

An Experimental Study on the Properties of Ultra Rapid Hardening Mortar Using Magnesia-Phosphate Cement (마그네시아 인산염 시멘트를 사용한 보수용 초속경 모르타르의 특성에 관한 실험적 연구)

  • Ahn, Moo-Young;Jung, Sang-Jin
    • Journal of the Korea Institute of Building Construction
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    • v.7 no.4
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    • pp.109-116
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    • 2007
  • Building structures are generally large in size and have a long life, and the construction of such structures requires the investment of a huge amount of money and social infrastructure. Furthermore, building structures are closely related to people's life. Recently, however, the rapid development of society has been worsening air pollution, which is in turn accelerating the degradation of building structures. Thus, the safety of building structure is emerging as a critical issue. To cope with this problem, the government enacted "The Special Act on Safety Control for Infrastructure" but we need engineers' higher concern over the maintenance and reinforcement of existing structures. Recently researches are being made actively on repair mortar using ultra rapid hardening cement for recovering the performance of structures. The present study conducted an experiment on the basic physical properties of ultra rapid hardening mortar for repairing and reinforcing building structures using magnesia cement and mono-ammonium phosphate. In the experiment, we changed the water-cement ratio and carried out replacement at different ratio of MAP/MgO(%). We used retarder to have working life, and made comparative analysis through evaluating working life and fluidity and measuring strength by age.